
Driving with broken or foggy headlights is a safety hazard for you and other drivers. While it is possible to restore headlights with a wet sanding and polishing procedure, this is not a long-lasting solution. Headlight lens replacement is not cheap, and labour costs can add up. An alternative is to use a restoration kit, which is a more affordable option, but this does not always work, especially for badly damaged headlights.
| Characteristics | Values |
|---|---|
| Difficulty | Some sources suggest that replacing plastic headlight lenses is a simple process, while others claim that it is challenging and may require the assistance of a mechanic. |
| Cost | Headlight lens replacement can be expensive due to the cost of the new lens and labor. Restoration kits are a more affordable option, typically costing around $25, but may not always be effective. |
| Time | Replacing or refinishing headlights can take a significant amount of time, with one source estimating 1.5 hours per car. |
| Safety | Driving with damaged or foggy headlights can be a safety hazard for the driver and other vehicles on the road. |
| Alternatives | There are alternative methods to restore headlights, such as using toothpaste, wet sanding, or polishing, but these may not last as long and need to be repeated frequently. |
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What You'll Learn

Cost of replacement vs. restoration kits
The cost of replacing or restoring your headlights will depend on several factors, such as the type of headlight, road conditions, and where you park your car.
Halogen headlights are the most common type of headlight and are the least expensive to replace, typically costing around $20 for a new bulb. However, they don't last as long as other types and will need more frequent replacement. Xenon and LED headlights are also available, but they are more expensive to replace.
If your lenses are cloudy or scratched, you may be able to restore them using a restoration kit, which can cost as little as $25-$30. These kits typically include a substance that you apply to your lights before polishing, and a sealant to preserve your work. However, keep in mind that restoration kits may not always be effective, especially if your headlights are severely damaged or beyond repair. In such cases, replacement may be your only option.
Professional headlight restoration services can cost between $50 and $200, depending on the severity of the damage. While this option is more expensive than a DIY kit, it may be worth considering if you don't have the time or inclination to restore your headlights yourself.
Ultimately, the decision to replace or restore your headlights depends on the condition of your lenses and your budget. If your lenses are only lightly fogged, a restoration kit may be a cost-effective solution. However, if they are severely damaged, yellowed, or scratched, replacement may be the better option to ensure optimal visibility and safety while driving.
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Removing the bumper cover
To remove the bumper cover, you will need to locate and remove the clips or fasteners securing it in place. These are typically located at the bottom of the assembly and may be challenging to access. It is important to be careful during this process, as the bumper cover can be tricky to remove and reinstall due to its size and shape.
Some vehicles may have additional fasteners or mounting points that need to be removed. These can vary depending on the vehicle's year, make, and model. It is recommended to refer to a vehicle-specific repair manual or online resource for detailed instructions on removing the bumper cover for your specific car.
When removing the bumper cover, be cautious not to damage any surrounding components, such as the headlights or turn signals. It may be helpful to have an assistant to support the bumper cover as you remove it, ensuring it does not sag or become damaged. Once the bumper cover is removed, you will have better access to the headlight assembly and can proceed with the necessary repairs or replacements.
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Wet sanding and polishing
To begin the process of wet sanding and polishing your headlights, you will first need to dry sand the headlight with heavy grit sandpaper to remove large dust particles. After dry sanding, use a water bottle or a bucket of soapy water to cleanse the surface. When wet sanding, use a cross-hatching technique to help remove scratches. Make diagonal passes before alternating directions with the heaviest grade sandpaper to start. The headlight lens should gain more clarity as you progress to finer-grade sandpaper. Using circular motions can also be effective at gaining clarity, but it is difficult without a machine polisher.
After wet sanding, you can proceed to polish the headlight with a drill pad or a dual-action polisher. You can use a wool or foam pad, but be careful not to generate too much heat if using a wool pad as it will provide more cut than a foam pad. You can skip polishing if you prefer, but it is recommended to smooth out any micro-scratches produced by the compound. After polishing, clean the headlight with alcohol and coat it with a spray or coating wipes.
It is important to note that wet sanding and polishing is a time-consuming and meticulous process. Each time you change the sandpaper, check for leftover scratches on both a wet and dry headlight. Change directions (horizontal/vertical) each time you change the sandpaper to effectively remove scratches. Additionally, consider using a compound before polishing to remove any leftover oxidation that may have been missed during the sanding process.
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Headlight restoration effectiveness
Headlight restoration kits are an effective way to improve the illumination and appearance of your headlights. Over time, headlights can become faded and cloudy due to oxidation on the lens, which can make driving at night difficult and dangerous.
Restoration kits typically involve sanding down the lens to remove the oxidation and then applying a protective coating. The process can be done at home with basic tools and is relatively inexpensive, with kits ranging from $17 to $21. The kits are designed to be used by hand and do not require any special tools, making them accessible to car owners.
The effectiveness of headlight restoration kits has been supported by various tests and user reviews. One test by @ConsumerReports found that all the kits they tried worked to some degree, with the Sylvania Headlight Restoration Kit providing the greatest improvement in illumination and no noticeable degradation over time. The kits are not a permanent solution, however, as the hazing effect can return after a year or so.
For best results, it is important to follow the instructions carefully and work diligently. Some kits may also require multiple applications to achieve the desired results. Additionally, it is worth noting that restoration kits may not be suitable for all types of lenses, and in some cases, replacing the headlight lens may be a more long-term solution.
Overall, headlight restoration kits offer a cost-effective and accessible way to improve the illumination and appearance of faded headlights. While they may not be a permanent solution, they can significantly enhance the safety and aesthetics of your vehicle.
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Driving safety
Headlights are typically made of plastic, and while the plastic lens is durable, it can be prone to scratches, cracks, and discoloration over time. Replacing the plastic lens of a headlight can vary in difficulty depending on the make and model of your vehicle. In some cases, the entire headlight assembly may need to be replaced as the lens and the headlight are all one unit. This is often the case with certain car brands, such as Hyundai and Kia.
If you're handy and comfortable with car repairs, you may be able to replace the headlight assembly yourself, saving on labor costs. Online platforms like eBay, Amazon, and specialist websites offer a range of aftermarket and OEM parts. When purchasing a replacement, ensure you acquire the correct part for your car's make, model, and year. It is also essential to prioritize quality and compliance with safety standards over cost.
While waiting for your replacement headlight, you can use clear tape to temporarily cover any damage. This temporary fix can help prevent further damage and ensure you remain visible to other drivers on the road. Once you receive your replacement, carefully follow the installation instructions or seek professional assistance if needed.
By taking proactive measures to maintain and promptly replace your headlights, you can help ensure your safety and that of other road users.
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Frequently asked questions
Yes and no. While it is possible to replace plastic headlight lenses, it is not a straightforward process. You will need to remove the bumper cover to replace the headlight, and the process can be time-consuming.
Yes, you can restore the lens using a restoration kit or a polishing kit. Restoration kits can cost as little as $25, and polishing kits promise to buff your headlights clear again. However, polishing does not always work, and sometimes the damage is too extensive for a restoration kit.
If your headlights are yellowed, faded, or cloudy, you may need to replace the lens or restore it. This discolouration is caused by the aging of plastic covers, which are exposed to heat from the bulb, UV rays from the sun, and environmental factors like rain, salt, and snow. As the plastic becomes more opaque, less light is able to shine through, reducing visibility during night driving.
Yes, you can try the toothpaste trick. Smear toothpaste all over the lens and let it sit overnight. Hose it down with water the next morning, and your lens should be clear for a week or two.
Headlight lenses can vary in price depending on the make and model of your car. OEM lenses can cost around $200 each, while aftermarket options may be cheaper.











































