
USPS has specific requirements for packaging, and while plastic bags are allowed, they must meet certain criteria. Plastic bags must be at least 2 mil thick for easy loads up to 5 pounds and 4 mil thick for loads up to 10 pounds. They are not suitable for shipments over 10 pounds. Plastic bags can be used for shipping, but they need to be sufficiently thick and durable to protect the contents and maintain customer satisfaction. It is important to note that plastic bags used for customs forms have been discontinued, and alternative methods should be used to attach labels and forms.
| Characteristics | Values |
|---|---|
| Plastic bags for easy loads of up to 5 pounds | Must be at least 2 mil thick polyethylene or equivalent |
| Plastic bags for easy loads of up to 10 pounds | Must be at least 4 mil thick |
| Heat-shrinkable plastic film for easy loads of up to 5 pounds | Must be at least 3/4 mil thick |
| Heat-shrinkable plastic film for average loads of up to 5 pounds | Must be at least 1-1/4 mil thick |
| Closure of bags | Completely clinched staples, heat-sealing, adhesives, sewing, or tape |
| Plastic sleeves for international shipping | No longer allowed as of January 2020 |
| Plastic bags for international shipping | Not mentioned |
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What You'll Learn
- Plastic bags are allowed for easy loads up to 5 pounds if they're at least 2 mil thick
- Plastic bags are allowed for easy loads up to 10 pounds if they're at least 4 mil thick
- Plastic bags must be sealed with staples, heat-sealing, adhesives, sewing, or tape
- Plastic customs form pouches are available from USPS for international shipping
- Plastic sleeves for international priority and express customs forms are no longer allowed

Plastic bags are allowed for easy loads up to 5 pounds if they're at least 2 mil thick
Plastic bags are allowed for easy loads of up to 5 pounds, as long as they are at least 2 mil thick. This is a standard set by USPS for polyethylene or equivalent plastic bags. Poly mailers, which are a type of plastic shipping envelope, must meet the same thickness requirement for loads of up to 5 pounds. For easy loads of up to 10 pounds, the thickness of plastic bags must be increased to 4 mil.
The thickness of the plastic bag is important to ensure that it can safely contain the shipped items. Bags that are too thin may be more prone to tearing or punctures, which could result in the contents being damaged or lost during transit.
It is worth noting that plastic bags are not the only option for shipping items with USPS. Paper bags and wraps are also acceptable for easy loads of up to 5 pounds, as long as they have a basis weight of at least 50 pounds. This is the strength of an average large grocery bag, and it ensures that the items inside are protected from impact or pressure damage.
For heavier loads, reinforced bags or bags with a minimum of 70-pound basis weight are required. These bags can handle easy and average loads of up to 20 pounds. It is important to choose the right type of bag to ensure that your shipment complies with USPS standards and arrives safely at its destination.
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Plastic bags are allowed for easy loads up to 10 pounds if they're at least 4 mil thick
Plastic bags are permitted for easy loads of up to 10 pounds, but they must be at least 4 mil thick. This is a standard set by USPS for polyethylene or poly mailers. Poly mailers are a type of plastic bag used for shipping that is often made from polyethylene. These bags are lightweight and durable, making them a popular choice for businesses and individuals looking for an economical and effective way to ship items.
USPS has specific guidelines for packaging to ensure the safe and secure delivery of mail items. These guidelines include requirements for the type of packaging material, thickness, weight, and size. For plastic bags, the thickness is an important factor in ensuring the package's integrity during shipping. A thickness of 4 mils is considered durable enough to withstand the handling and transportation process for easy loads of up to 10 pounds.
Using plastic bags that meet the USPS thickness requirement is crucial to avoid potential issues during shipping. Bags that are too thin may rip or tear, compromising the security of the package. Additionally, non-compliance with USPS packaging guidelines may result in additional charges or even the rejection of the package. It is always recommended to use packaging that is known to be USPS-compliant to avoid any delays or complications in the shipping process.
While plastic bags of at least 4 mil thickness are allowed for easy loads up to 10 pounds, it is important to consider the specific contents being shipped. Some items may have unique packaging requirements, such as fragile or liquid items. In such cases, additional cushioning, sealing, or protective measures may be necessary to comply with USPS guidelines and ensure the safe delivery of the package.
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Plastic bags must be sealed with staples, heat-sealing, adhesives, sewing, or tape
Plastic bags are a convenient and versatile packaging solution, widely used for various applications, from food and medical supplies to industrial goods. When it comes to sealing these bags, several methods are available, each with its own set of advantages and limitations. One popular method is to seal plastic bags with staples, heat-sealing, adhesives, sewing, or tape. Here's a detailed overview of each method:
Staples
Staples are a quick and efficient way to seal plastic bags. They are suitable for bags made of various materials and provide a secure closure. To ensure a proper seal, it is important to use completely clinched staples. Improperly clinched staples must be removed as they can compromise the integrity of the seal. Additionally, staples can be used in conjunction with other sealing methods, such as tape, to reinforce the closure and enhance security.
Heat-Sealing
Heat-sealing is a widely used method for sealing plastic bags due to its efficiency and durability. It involves using a heat applicator to melt the plastic material, fusing the layers together to form a strong seal. Heat-sealing is particularly effective for thermoplastic materials, such as polythene, polyethylene, and polypropylene bags. One advantage of heat-sealing is its ability to create quick, reliable seals that can withstand pressure and provide tamper-evident closures. Additionally, it is cost-effective, with a fast processing time and minimal waste.
Adhesives
Adhesive sealing involves the application of glue or other adhesive substances to join the bag materials. This method offers significant flexibility as it is compatible with a wide range of materials, including those unsuitable for heat. Adhesives allow for resealable closures, making them ideal for consumer goods that require frequent opening and closing. However, adhesive sealing may not provide the same level of seal strength and integrity as heat-sealing, especially under stress or over time.
Sewing
Sewing is the most traditional method of sealing plastic bags and is commonly used for heavy-duty or bulky items. It entails stitching the bag material together to create a durable and aesthetically pleasing seal. Sewing is unparalleled for certain applications, providing a strong physical bond that ensures the packaging can handle significant weight and strain. However, it is more labor-intensive and may not be suitable for materials requiring airtight or watertight seals.
Tape
Using tape to seal plastic bags is another convenient option. Tapes, such as pressure-sensitive filament tape, provide a secure closure and can be used in combination with other methods, such as staples or adhesives, for added reinforcement. When using tape, it is important to ensure that it is compatible with the bag material and meets the minimum width requirements for closure and reinforcement.
In summary, sealing plastic bags with staples, heat-sealing, adhesives, sewing, or tape offers a range of options to suit different needs. Each method has its advantages and considerations, and choosing the right one depends on factors such as the bag material, the weight and nature of the contents, and the desired level of security and aesthetics.
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Plastic customs form pouches are available from USPS for international shipping
The USPS website provides a guide on which customs forms are required for different countries and the USPS mail service being used. Customs forms for all packages sent internationally now require more detailed item descriptions. Each item in a package needs an appropriately detailed description, which should include what the item is, what it is made of, and its purpose. For example, instead of a general category like "electronics," a specific description such as "laptop computer" or "mobile phone" is necessary.
USPS offers free shipping for expedited packaging supplies, which are typically delivered within 2-5 business days. Customers can also opt for expedited shipping, which usually arrives within 1-3 business days for a fee.
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Plastic sleeves for international priority and express customs forms are no longer allowed
This change has caused some confusion, as official international guidelines previously mandated the use of "approved" plastic slip envelopes for customs forms. However, USPS has not provided any updates or clarifications on its website. It is recommended to check with your local post office for the most accurate and up-to-date information regarding this change.
As an alternative to plastic sleeves, you can attach the shipping label directly to the package. If you have multiple labels, place the additional ones into a regular envelope marked "CUSTOMS" and tape it to the outside of the package. This method ensures that your package complies with the new regulations while still securely housing all the necessary documentation.
For easy loads of up to 5 pounds, plastic bags with a minimum thickness of 2 mil are acceptable. However, for loads up to 10 pounds, a thickness of 4 mil is required. These plastic bags can be used as outer shipping containers for certain items, such as liquids, but they are distinct from the plastic sleeves specifically used for customs forms.
To summarize, while plastic bags or pouches may be used for specific mailing purposes, plastic sleeves for international priority and express customs forms have been discontinued. Customers should follow the updated guidelines provided by USPS to ensure smooth and successful deliveries.
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Frequently asked questions
Plastic bags can be used for USPS shipping, but they must meet certain requirements. Plastic bags must be at least 2 mil thick for packages up to 5 pounds and 4 mil thick for packages up to 10 pounds. They are not suitable for packages over 10 pounds.
Packages must not exceed 108 inches in length and girth combined. The weight limit is 70 pounds. Packages must be made of paper or other approved materials like plastic bags, flat corrugated boxes, or cloth.
Plastic bags must be securely closed using staples, heat-sealing, adhesives, sewing, or tape. Cellophane and masking tape are not permitted for closure but can be used to augment adhesive closures.
Yes, USPS provides Large Customs Declaration Form Pouches that can be used in conjunction with Form 2976-A or Form 6182. These forms and pouches are available for purchase on the Postal Store website and can be shipped to APO/FPO/DPO addresses and US territories.
























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