
Fusing plastic bags to create fabric is a versatile technique that can be used to create a range of items, from dresses to cosmetic bags and pencil cases. This process involves cutting plastic bags into sheets, layering them between parchment paper, and using an iron to fuse the plastic layers together. While fabric glue is an option for adhering two fabrics together, it may not be the strongest option for structural items. Sewing the fabrics together or using a product like Bonda Web, which is melted onto one fabric before adhering to another, are alternative methods to join fabrics.
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What You'll Learn

Fusing plastic bags to make fabric
Preparation:
First, gather your materials. You will need at least four plastic bags, but preferably six or more to create a stronger fabric. You will also need tracing or parchment paper, scissors or a roller cutting blade, a cutting board, an iron, and an ironing pad or ironing board. Ensure you have adequate ventilation during the process, as the plastic may release fumes when heated.
Cutting and Layering:
Use the cutting tools to remove the seams, handles, and labels from the plastic bags. Cut the bags open along the seams to create sheets of plastic. You should aim for rectangles or squares, but the size and shape can vary. To create a colourful effect, you can grate crayons and sprinkle the shavings onto the plastic sheets. The heat will melt the crayons, creating a marbled pattern.
Next, layer the plastic sheets. Depending on the desired thickness and durability of your fabric, use between two and six layers of plastic. For a more transparent and flexible fabric, use fewer layers, and for a stronger and more durable fabric, use four to six layers. Place the layers of plastic between two sheets of tracing or parchment paper, creating a "sandwich" of materials.
Fusing:
Preheat your iron to a low or synthetic setting. The ideal temperature will fuse the plastic without burning it. Iron over the top sheet of parchment paper, constantly moving the iron to avoid melting holes in the plastic. Iron each side for around 10-20 seconds. Check the plastic for "doneness." It should be fused into a solid, flexible sheet. If the layers are not completely fused, repeat the ironing step until they are. Be careful not to over-iron, as this can make the plastic brittle.
Crafting:
Once your fused plastic fabric is ready, you can use it for various crafts and creations. You can cut it into different shapes, weave strips together, or stitch it into items like wallets, purses, reusable shopping bags, garden markers, coasters, or even clothing. Get creative and design unique, upcycled projects with your new fabric!
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Using an iron to fuse plastic
Fusing plastic bags together can create a new fabric that can be used for various crafts. This technique is called plastic fusion, and it involves using an iron to melt the plastic bags together. The process is straightforward and can be done with just a few simple tools.
To begin, you will need at least four plastic bags, although more bags can be used to create thicker and more durable plastic sheets. It is recommended to use bags with a white background, but any colour will work and create a different look. First, cut off the handles and the bottom of the bags, and then open up the seams. This will result in sheets of plastic, roughly in the shape of rectangles.
Next, lay a protective sheet of wax, parchment, or copy paper on your work surface. Flatten out the plastic bags on top of the protective sheet. If the bags have printed graphics, turn them inside out to prevent the ink from transferring onto the iron and smudging. You can also choose to add some colour to your design by grating crayons and sprinkling them in thick swirled bands onto the plastic sheets.
Now you are ready to start fusing the plastic with an iron. Sandwich the stack of plastic sheets between two large sheets of parchment paper. Then, run an iron over each side for 10-20 seconds. To ensure the plastic is thoroughly fused, iron one side, flip it over, and repeat until it feels thicker and stronger. Check for gaps and bubbles—large bubbles indicate that the plastic is less melted together, while smaller bubbles or ripples indicate a more successful fusion.
Once the plastic has been fused, it can be cut, decorated, fused to other pieces, or sewn. For example, you can make a pouch by folding a flat piece of fused plastic or adding a flap by folding it unevenly. You can also create various crafts, such as wallets, reusable shopping bags, garden markers, or coasters.
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Sewing tips for fused plastic fabric
Fused plastic fabric is a versatile material that can be used for various crafts, including wallets, reusable shopping bags, garden markers, and coasters. Here are some sewing tips to help you create and work with fused plastic fabric:
Preparing the Plastic Bags
Before fusing the plastic bags, it's essential to cut and prepare them. Start by laying out the plastic bags and cutting off the handles, seams, and any labels or unwanted parts of the bags. You can use a roller cutting blade for a faster and more precise cut. Stack the sheets of plastic to create multiple layers, usually between 4 and 12 layers, depending on the desired thickness and the number of bags available.
Fusing the Plastic Bags
To fuse the plastic bags into a fabric, you will need an iron, a hard, heat-resistant surface, and baking parchment paper or tracing paper. Place the stack of plastic sheets between two large sheets of parchment paper, ensuring the paper is larger than the plastic. You can also add colour to your fused plastic by sprinkling grated crayons in thick swirled bands onto the stack of plastic sheets before fusing. The heat will melt the crayons, creating beautiful patterns.
Place the parchment paper sandwich on your heat-resistant surface and run the iron over each side for 10-20 seconds. Be cautious of the fumes released during this process, and ensure proper ventilation by working near an open window or using a fan. It is also recommended to use a respirator or ventilator to protect yourself from inhaling the fumes.
Sewing Tips
When sewing fused plastic fabric, it is essential to use the right tools and techniques. Here are some tips to help you:
- Use a sewing machine with a jeans needle if possible. It will make the process easier, especially if you have a machine with a free arm.
- If hand-stitching, use a heavy-duty needle and consider using buttonhole thread for added strength.
- The parachute stitch is a good option for invisible stitching. Create a knot every quarter for a secure hold.
- If using glue, avoid fabric glue as it may not be strong enough for structural projects. Consider using a glue stick, but keep in mind that it may wash out.
- For a decorative touch, you can add appliques or fuse additional layers of coloured plastic to your base fabric.
- If your fused plastic fabric has wavy or uneven edges, trim it to create a clean rectangle before sewing.
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Laminating fabric with plastic
Preparing the Materials:
Firstly, decide whether you want to laminate one or both sides of the fabric. Laminating both sides will make the final product bulkier, so choose a thinner fabric if you plan to do so. You can purchase fabric laminate, which is a plastic film, from craft and fabric stores. Alternatively, you can fuse plastic bags to create your own plastic fabric. For this, you will need at least four plastic bags, a cutting tool, an iron, and parchment paper or tracing paper.
Fusing Plastic Bags:
Start by cutting the seams, handles, and labels off the plastic bags using a cutting blade or scissors. Stack the sheets of plastic, aiming for about 12 layers. You can experiment with different colours of plastic bags to create a unique look. If you want to add colour, grate crayons and sprinkle the shavings onto the stack of plastic sheets.
Next, place the stack of plastic between two large sheets of parchment paper. Use an iron on medium heat to fuse the plastic. Hold the iron in one spot for about 10-20 seconds, then move it to another spot and repeat. Be careful not to overheat the plastic, as it can melt and create a mess.
Laminating the Fabric:
Once you have your plastic laminate, cut it to the desired size. Place the sticky side of the laminate onto the right side of the fabric. You can adjust its position if needed. Then, put the backing paper's shiny side over the fabric. Use the backing paper as a presser cloth.
Set your iron to medium heat with no steam. Press the iron onto the fabric for about eight seconds in one spot, then lift and move to another area. Repeat this process across the entire fabric. Remember to avoid touching the hot plastic with the iron or your hands, as it will melt and create a mess. Finally, flip the fabric to the wrong side and press again with the iron.
Sewing with Laminated Fabric:
Laminated fabric can be tricky to work with due to its sticky nature. Keep your pressing surface clear of lint and strings, as the warm plastic will absorb them. When sewing, use a Teflon foot on your machine if available, as it eliminates the sticky factor. If you don't have a Teflon foot, you can use feed glides, which are self-adhesive and act similarly to a Teflon foot.
Laminated fabric has numerous applications, from crafting to creating durable and waterproof items such as cosmetic pouches, placemats, and even clothing. With the right techniques, you can successfully work with laminated fabric to create unique and functional projects.
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Using fabric glue to adhere fabrics
Although I could not find specific information on using plastic bags to adhere two fabrics together, I did find information on using fabric glue for this purpose.
Fabric glue is a liquid adhesive specifically formulated for repairing and mending flexible materials. It is a wonderful alternative to sewing and can be used to mend clothes without a needle and thread, or to permanently laminate fabric together. Fabric glue can also be used to repair materials other than fabric, such as glass, metal, ceramic, leather, and wood.
When choosing a fabric glue, it is important to consider the type of fabric you are working with. Most fabric glues are material agnostic, but some are designed to work with only synthetic or natural fibers. If you are working with synthetic fibers, choose a glue that is flexible and stretchable—these glues tend to be thinner and won't soak through thin synthetic fibers. For natural fibers, thicker fabric adhesives are better as these fibers are more resistant to bunching from high-viscosity fabric glue. Additionally, some fabric adhesives are designed to prevent fraying and lock loose threads into place, so choose an adhesive with drying properties that match the properties of the textiles you are bonding.
Before applying fabric glue, it is important to clean the surfaces you will be adhering together. Dirt in the bonds can weaken the strength of the repair over time. Additionally, ensure that the fabric is not stretched or folded when gluing, as this can cause stippling or ripples in the material once the adhesive has cured. If you are gluing fabric that will need to be washed, make sure to use a machine-washable adhesive.
To apply fabric glue, use a small brush to coat the outer edges of the two areas you are gluing together. A fan brush can be useful for applying an even layer of glue without leaving fibers behind. If you are gluing a patch of fabric, place it over the glued area and leave it to dry and bond. For best results, follow the specific instructions provided by the manufacturer of your chosen fabric glue.
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Frequently asked questions
No, but you can fuse plastic bags together to create a new fabric.
You can use anywhere between two to eight plastic bags. The number of bags depends on the thickness of the individual bags and the desired thickness of the final product.
First, cut off any bulky seams, handles, and labels. Next, stack the sheets of plastic and sandwich them between two large sheets of parchment paper.
Use an iron on a low setting to fuse the plastic evenly on both sides. You will notice some shrinking and wrinkling as the plastic heats and melts together.
You can use the fused plastic fabric for various crafts, such as wallets, reusable shopping bags, garden markers, and coasters. You can also sew several pieces of the fused plastic fabric together to create larger items like backpacks or tote bags.











































