
Sandpaper can be used to restore the finish of plastic items, but it is important to select the right type to avoid damaging the surface. The type of sandpaper required will depend on the type of plastic and the finish you are trying to achieve. For example, coarse sandpaper grits are not recommended for hard plastics as they scratch easily.
Do I need special sandpaper for plastic?
| Characteristics | Values |
|---|---|
| Sanding Process | Similar to sanding a wood finish |
| Sandpaper Type | Fine grit sandpaper is recommended |
| Sandpaper Coarseness | Coarse sandpaper grits are not recommended |
| Sanding Tools | Sanding sticks, sponges, metal needle files, and fingernail files can be used |
| Starting Grit | Start with 400 grit or 600 grit |
| Smoothing Process | Progress through higher grits like 1000 and 1500 |
| Finishing | Finish with a high grit sanding cloth, such as 800 or 12,000 |
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What You'll Learn

Sanding plastic models: start with 400-grit sandpaper
Sanding plastic models can be a delicate process, but starting with the right sandpaper can make it easier and help you achieve a smooth finish. Here's a guide to get you started with 400-grit sandpaper:
Choosing the Right Sandpaper:
- For sanding plastic models, it is recommended to start with 400-grit sandpaper. This grit size is ideal for removing parting lines, putty or cement marks, and smoothing the surface without causing deep gouges.
- Look for "wet and dry" sandpaper, which can be used either wet or dry depending on your preference. This type of sandpaper is usually black or grey for the finer shades and is readily available at hardware or automotive stores.
Sanding Technique:
- Before using sandpaper, consider using a ceramic scraper to remove any excess material or parting lines. This will help you avoid cutting into the plastic.
- Start with 400-grit sandpaper to remove any imperfections, marks, or lines. Be gentle and take your time to avoid applying too much pressure, which can create gouges.
- Progress through finer grits for a smoother finish. You can use 600-grit sandpaper after the initial sanding to further smooth the surface.
- For an even smoother finish, you can continue with higher grits such as 1000 and 1500. This will help create an even and refined surface on your plastic model.
- If you desire an exceptionally smooth finish, you can even go up to 12,000-grit sanding cloth, although this is typically reserved for rare occasions.
Remember to work in a well-ventilated area when sanding, and always wear a suitable dust mask to protect yourself from inhaling any plastic or sandpaper particles. Take your time and be gentle to achieve the best results when sanding plastic models.
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Removing mould lines: use 800-grit sandpaper
When working with plastic, it is important to select the right sandpaper grit for the task at hand. For removing mould lines, 800-grit sandpaper is a good option. This grit level is effective at removing mould lines and other imperfections without causing deep gouges in the plastic.
It is worth noting that the process of removing mould lines with 800-grit sandpaper can be time-consuming. If you are looking to speed up the assembly process, you may want to consider using a lower grit sandpaper, such as 400 or 600 grit, for initial material removal. These lower grit options can help you remove more material faster, but they may also leave deeper scratches that will need to be smoothed out with higher grit sandpaper afterward.
Additionally, when working with plastic, it is recommended to use "`wet and dry`" sandpaper, which is typically black or grey in colour. This type of sandpaper comes in a wide range of grits, from 40 to 2500, allowing you to find the perfect grit for your specific application. For example, you can use 400 and 800 grit for general clean-up, and then switch to 1200, 2000, or 2500 grit for final surface polishing.
It is also important to remember that sandpaper is a consumable item. Once it becomes blunt or clogged, it should be replaced with a new piece to ensure effective and efficient sanding. Additionally, when working with power tools, it is crucial to exercise caution and follow the manufacturer's instructions to prevent injury.
In conclusion, when removing mould lines from plastic, 800-grit sandpaper is a suitable option. However, depending on your specific needs and the condition of the plastic, you may need to experiment with different grits and techniques to achieve the desired results.
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Soft plastics: use higher-grit sandpaper
When working with soft plastics, it is recommended to use higher-grit sandpaper. The higher the grit number, the finer the sandpaper, resulting in a smoother finish.
For soft plastics, it is suggested to start with 400-grit sandpaper. This will help remove any initial imperfections or marks on the plastic surface. It is a good starting point as it is not too coarse, reducing the risk of creating deep gouges in the soft plastic.
Following this, you can move on to higher grits, such as 600, 1000, and even 1500, to achieve an even smoother finish. These higher grits are excellent for refining the surface and removing any scratches left by the coarser sandpaper.
It is important to work your way up gradually through the grits to achieve the best results. This process may take longer, but it will help you avoid accidentally damaging the soft plastic with an overly coarse grit.
Additionally, for intricate details or fragile parts, you can opt for even higher grits, such as 12,000-grit sanding cloth, to ensure a delicate and precise finish.
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Hard plastics: use sanding methods similar to wood
When working with hard plastics, you can use sanding methods similar to those used for wood. Here are some tips and techniques to help you achieve the desired results:
Start with a lower grit: When sanding hard plastics, it is recommended to start with a lower grit sandpaper, such as 400-grit sandpaper. This will help remove any parting lines, putty or cement marks, and create a uniform surface. Starting with a lower grit will speed up the process, especially if you have a large area to cover or need to remove a significant amount of material. However, be cautious as a lower grit can also remove more material than intended if too much pressure is applied.
Progress to higher grits: After the initial sanding with 400-grit sandpaper, you can progress to higher grits like 600, 1000, and even 1500-grit sandpaper. This gradual progression will help you achieve a smoother and more refined finish on the hard plastic surface. Higher grit sandpaper will leave a finer scratch pattern and is ideal for creating a smooth, polished appearance.
Use sanding sticks and sponges: For hard plastics, consider using sanding sticks or sponges, which come in various grits. These can be helpful for smoothing out curved or irregular surfaces that may be difficult to sand with traditional sandpaper. Sanding sticks provide a firm and controlled sanding action, while sponges offer flexibility and the ability to conform to the contours of the plastic surface.
Remove mould lines carefully: If you're working with plastic models, mould lines may be present. To remove them, start with a higher grit sandpaper, such as 800-grit. This will help prevent deep gouges in the plastic and allow for a more delicate sanding process. You can also use a sharp hobby knife or scalpel to carefully remove the worst of the mould lines before switching to sandpaper for a smoother finish.
Finish with a rubbing compound: After sanding hard plastics with progressively finer grits, you can finish the process by using a rubbing compound. This will help create an even smoother and more polished surface. Apply the rubbing compound with a soft cloth or pad, working it into the plastic surface in a circular motion. This final step will enhance the overall appearance and shine of the hard plastic item.
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Painting plastic: use spray paint or brush paint
Painting plastic can be tricky, but it is a simple process that can transform old or faded items and make them sparkle with colour. You can use spray paint or brush paint on plastic, depending on the project.
Spray paint tends to produce a smoother, drip-free surface with no danger of brush marks. If the item you are painting is less than 25 square feet, it may be best to use spray paint. If you are using spray paint specifically meant for plastic, then you do not need to prime. However, if you are using regular spray paint, you will need to prime the plastic first. General-purpose spray paints offer more colour choices than specialty plastic paints.
If you are painting small areas, corners, or small parts, use a paintbrush. For example, if you want to paint your plastic window frames, use a narrow to medium brush to reach the corners as well as paint the long surfaces. For a streak-free result, use a wider brush, as their bristles are also made of synthetic material, which makes them ideal for water-based varnishes. If you are a fan of textures and patterns, use a sponge for your painting.
Brush-on paints require a primer, which improves adhesion and durability. Paint brushed onto plastics can cause smearing or create brush marks. To minimise brush lines, apply thin, even strokes in one direction. Let each coat dry fully before applying the next to prevent streaks and uneven texture. Lightly sand between coats with fine sandpaper to smooth imperfections. For maximum durability, apply two to three thin coats instead of one thick layer. For extra durability, seal your paint job with a clear spray sealant or brush-on topcoat.
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Frequently asked questions
Yes, you need special sandpaper for sanding plastic as it scratches easily. Coarse sandpaper grits are not recommended for plastic.
The type of sandpaper grit you should use depends on the type of plastic you are sanding. For softer plastics, higher grit sandpaper is recommended. For hard plastics such as acrylic and polycarbonate, you can use sandpaper but avoid coarse grits.
The best sandpaper grit for removing mould lines on plastic models depends on the amount of material you need to remove. You can start with 400 grit sandpaper and use 220 grit if you need to remove a lot of material. Then, you can smooth it with 600, 1000, and 1500 grit sandpaper.
Yes, you can paint plastic after sanding it. Paints specifically intended for plastic include Krylon Fusion for Plastic and Rust-Oleum Specialty Paint for Plastic Spray.











































