
Certain e-liquid flavors can cause plastic tanks to crack or melt. This is due to an enzyme reaction between the flavorings and the polycarbonate plastic that the tanks are made from. While some e-liquids are more likely to cause this reaction, such as citrus-based flavors, it's difficult to predict which flavors will react severely with the plastic. To avoid this issue, some people opt for glass or Pyrex tanks, which are more durable and do not react with the elements in e-liquids.
| Characteristics | Values |
|---|---|
| Reason for fruit flavors cracking plastic tanks | Natural acids in the fruit flavors react with the plastic polycarbonate, creating esters which weaken the integrity of the plastic, causing cracking or fogging. |
| Plastic types that react with fruit flavors | Polycarbonate, polycarb blends, and acrylic |
| Plastic type that does not react with fruit flavors | Polypropylene |
| Plastic tank alternatives | Pyrex and glass tanks |
| E-juice flavors that may crack plastic tanks | Banana, Cherry Limeade, Almond, Tropical Punch, Candy, Cinnamon, Menthol/Mint, and Citrus |
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What You'll Learn
- Citrus fruits contain citric acid, which can cause cracking
- Natural acids in fruit flavours bind with polycarbonate plastic
- Menthol and mint flavours can react with polycarbonate
- Pyrex and glass tanks are more durable and do not react with e-liquids
- Nicotine-containing e-liquids can be absorbed through the skin

Citrus fruits contain citric acid, which can cause cracking
Citrus fruits are known to contain citric acid, a weak acid that occurs naturally in all citrus fruits. While citric acid has many health benefits, such as aiding in energy metabolism and the absorption of minerals, it can also cause adverse reactions in certain individuals. For example, some people may experience allergic reactions or adverse health effects when exposed to synthetic versions of citric acid, which are often used as additives in food, cleaning agents, and nutritional supplements.
In the context of plastic tanks, scientific reports indicate that natural acids, including citric acid, can react with the plastic polycarbonate material. This reaction can lead to the formation of esters, which weaken the structural integrity of the plastic, resulting in cracking or fogging. Therefore, it is recommended to use Pyrex or glass tanks instead of plastic tanks when dealing with citrus-based liquids to avoid potential cracking or melting issues.
Citrus fruit cracking is a complex physiological disorder that can occur pre-harvest, resulting in significant economic losses. This cracking is influenced by both genetic and environmental factors, such as light, temperature, humidity, mineral nutrition, and plant growth regulators. While the presence of citric acid may contribute to this cracking in citrus fruits themselves, it is important to note that the disorder is multifaceted and influenced by various factors.
To summarize, citrus fruits contain citric acid, which has the potential to cause cracking in plastic tanks due to its acidic nature and its reaction with polycarbonate plastic. However, the likelihood and severity of cracking depend on various factors, and the use of alternative materials, such as Pyrex or glass, can help mitigate this issue. Additionally, citrus fruit cracking is a complex phenomenon influenced by genetic and environmental factors that can lead to economic losses in the citrus fruit industry.
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$26.4

Natural acids in fruit flavours bind with polycarbonate plastic
Certain e-liquid flavours can react with polycarbonate plastic, causing an enzyme reaction that can crack or even melt part of the tank. This occurs when natural acids in fruit flavours bind with polycarbonate plastic, creating esters that weaken the integrity of the plastic. Citric acid, a common acid found in orange juice, grapefruit juice, and other citrus fruits, is frequently found in citrus e-liquid flavours. While other vape juice flavours may contain this acid, citrus-based e-liquids contain more citric acid per volume.
Scientific reports confirm that it is the natural acids reacting with the plastic polycarbonate that causes the tanks to crack or melt. The acidic e-liquid flavourings bind with the polycarbonate plastic, creating esters that weaken the plastic's integrity. This reaction has nothing to do with any other ingredients in e-liquids.
The encapsulation of flavour compounds is a technique used to preserve and control the release of flavour compounds, which are highly valuable bioactive substances, in food products. Flavour compounds are usually organic compounds and include acids, alcohols, ketones, aldehydes, esters, neutral compounds, and nitrogen and sulfur compounds. The choice of coating material and the effect of various factors on the encapsulation efficiency are important considerations in the encapsulation process.
For example, studies have shown that the sorption of propanol and 1-hexanol onto β-cyclodextrin was higher than that of ethyl acetate and diacetyl. Additionally, the retention of alcohols was best in high amylose starch, followed by acids and aldehydes. The presence of other components in the product matrix, such as proteins, polysaccharides, and lipids, can also affect the retention and perception of flavour.
To avoid the issue of e-liquids cracking or melting plastic tanks, it is recommended to use a glass or Pyrex tank, as these materials are not susceptible to the same reactions and are made to last longer.
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Menthol and mint flavours can react with polycarbonate
Some e-liquids have been known to cause plastic tanks to crack or melt. This is due to an enzyme reaction between the acidic e-liquid flavorings and the polycarbonate plastic, which creates esters that weaken the integrity of the plastic. While it is safer to use Pyrex or glass tanks, some people still use plastic tanks, and so it is important to be aware of certain flavours and how they react with polycarbonate.
The absorption of menthol into polycarbonate was also found to be influenced by environmental conditions. For example, bottles stored at 25°C absorbed considerably more menthol than bottles stored at 4°C. In addition, an increase in absorption was observed for certain flavour compounds due to a 'salting out' effect caused by lactose and saccharose.
It is important to note that not all plastic tanks are made of polycarbonate, and some may be made of other plastics such as polyethylene terephthalate or polypropylene, which may have different compatibility profiles with certain flavours.
To avoid potential issues with flavour absorption and tank cracking, it is recommended to use a glass or Pyrex tank, as these materials are less likely to react with e-liquids and menthol or mint flavours.
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Pyrex and glass tanks are more durable and do not react with e-liquids
Pyrex and glass tanks are highly recommended for vaping, especially if you're using e-liquids with acidic enzymes. While plastic tanks are more affordable, they are susceptible to damage from certain e-liquids. This is because the molecular structure of polycarbonate plastic can react with some compounds found in specific e-liquids, leading to unsightly and costly cracks or even melting.
Pyrex and glass tanks, on the other hand, are known for their durability and resistance to chemical reactions with e-liquids. Pyrex, in particular, is 4 to 6 times harder than glass, making it a more robust option. Additionally, Pyrex is better suited to sudden temperature changes, whereas glass requires slow progressive heating. This means that e-liquids vaporize more quickly in Pyrex tanks, enhancing the overall vaping experience.
The strength of Pyrex and glass materials also results in different breakage patterns when compared to plastic. Pyrex tends to shatter into cubic pieces, while glass breaks into sharp-edged pieces that can be dangerous if inhaled. This is an important safety consideration, as it reduces the risk of lung damage in the event of tank breakage.
Furthermore, Pyrex and glass tanks provide a cleaner flavour experience. They do not react with the e-liquids, ensuring that the intended flavour profile comes through without any unwanted interference. This is a significant advantage for those who prioritise taste and flavour variety.
While Pyrex and glass tanks may be more expensive upfront, they offer a cost-effective solution in the long run. By eliminating the need for frequent tank replacements due to cracking or melting, they save you from the recurring expense of buying new plastic tanks.
In conclusion, Pyrex and glass tanks are the superior choice for vaping enthusiasts seeking durability, safety, and an uncompromised flavour experience. Their inert nature ensures compatibility with all types of e-liquids, providing peace of mind and a more enjoyable vaping journey.
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Nicotine-containing e-liquids can be absorbed through the skin
Some e-liquids have been found to react with polycarbonate plastic tanks, causing an enzyme reaction that can crack or melt part of the tank. This reaction is caused by acidic e-liquid flavorings binding with the polycarbonate plastic, creating esters that weaken the integrity of the plastic. Natural oils and ketones used in artificial flavorings are also known to cause this reaction. As a result, it is generally recommended to use Pyrex or glass tanks, which are more durable and do not have the same issues with melting or cracking.
Regarding nicotine-containing e-liquids, it is important to note that nicotine can be absorbed through the skin. Nicotine is a water and lipid-soluble alkaloid that can be easily absorbed through all routes of exposure. Skin contamination with e-cigarette refill liquids has been identified as a pathway for nicotine intoxication in vapers. Nicotine can remain in the skin even after washing, and early skin cleaning can help reduce the amount of nicotine absorbed transdermally. Poisonings caused by accidental ingestion of e-liquids containing nicotine have been reported, particularly in children. Therefore, it is crucial to handle e-liquids with care and prevent skin contamination to avoid potential health risks associated with nicotine absorption.
The toxicological implications of skin contamination with e-cigarette refill liquids containing nicotine are important to evaluate. While the absorption of nicotine through the skin can lead to minor health illnesses in vapers, the effects on children can be more severe. It is recommended to exercise caution to prevent dermal contamination by e-liquids, especially around children.
Nicotine-containing e-liquids have also been found to cause skin irritation. Leaking from refill fluid bottles or e-cigarettes, nicotine can act as a skin irritant and has been associated with skin rashes in e-cigarette users. This further emphasizes the importance of careful handling and storage of nicotine-containing e-liquids to minimize the risk of skin contact and potential health issues.
Overall, while fruit flavors may cause plastic tanks to crack due to reactions with the plastic, nicotine-containing e-liquids pose a separate set of concerns. The potential for skin absorption and the associated health risks, including intoxication and skin irritation, highlight the necessity of responsible use and storage of nicotine-containing e-liquids to prevent accidental exposure and ingestion.
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Frequently asked questions
The natural acids found in fruit flavors can react with the polycarbonate molecule, creating bonds and forming compounds known as esters. This combination weakens the plastic and causes fog, and in some extreme cases, cracking.
Some fruit flavors that have been reported to crack plastic tanks include cherry limeade, banana, and tropical punch.
Yes, glass and Pyrex tanks are durable alternatives that do not react with elements in e-liquids and are less likely to crack.
Yes, menthol, mint, and cinnamon flavors have also been known to react with polycarbonate and cause cracking.
To prevent your plastic tank from cracking, it is recommended to avoid using e-liquids with high levels of citric acid. Cleaning your device and ensuring that any spills are well-cleaned can also help extend the lifespan of your tank.











































