
Wood filler is a handy tool for filling in gaps, cracks, and countersunk holes. However, it can sometimes dry up and become unusable. There are several methods to soften wood filler, including adding hot water, microwaving it, or using solvents such as acetone, mineral spirits, or denatured alcohol. Some people also recommend using a combination of sawdust and wood glue. To prevent wood filler from drying out, it's important to smooth out the top of the putty and store the can lid down.
| Characteristics | Values |
|---|---|
| Softening substance | Water, mineral spirits, acetone, isopropanol, n-Butyl Acetate, wood glue, rubbing alcohol, turpentine |
| Softening method | Add the softening substance, mix, and microwave |
| Softening time | 15 minutes to a few hours |
| Softening tool | Paint stirrer, knife, or scrap wood |
| Storage method | Store the can lid down and tap it on a hard surface to drive the filler against the lid |
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What You'll Learn

Softening with hot water
To soften DAP Plastic Wood, a type of water-based, non-toxic wood filler, you can use hot water as a simple and effective method. This technique is ideal for manipulating and reshaping the Plastic Wood to suit your needs. Here's a step-by-step guide on softening DAP Plastic Wood with hot water:
Boil Water: Start by boiling a pot of water. You will need enough water to completely submerge the amount of DAP Plastic Wood you intend to soften. Ensure you use a pot that is large enough to accommodate the volume of water and the Plastic Wood.
Prepare the Work Area: While the water is heating up, prepare your work area. This method involves hot water, so it's important to take necessary precautions. Have a heat-resistant surface ready, such as a trivet or a wooden workbench, where you can place the pot and work on the Plastic Wood safely. Wear heat-resistant gloves and protective eyewear to avoid any accidental burns or splashes.
Submerge the Plastic Wood: Once the water has reached a rolling boil, carefully remove the pot from the heat source. Place the pot on the prepared work area. Submerge the DAP Plastic Wood that you want to soften into the hot water. Make sure it is fully covered by the hot water.
Soaking Time: Allow the Plastic Wood to soak in the hot water for a sufficient amount of time. The soaking duration depends on the size and hardness of the Plastic Wood you're working with. For smaller or softer pieces, a few minutes may be enough. For larger or harder sections, you may need to let it soak for up to 10 minutes. Check on it periodically to assess its progress.
Remove and Shape: Once the Plastic Wood has become pliable and softened to your desired level, carefully remove it from the hot water using appropriate tools or tongs. Place it on a heat-resistant surface and begin shaping it as needed. You can use tools like a putty knife, a sculpting tool, or even your hands (with gloves) to manipulate the softened Plastic Wood into the desired shape or to fill in gaps or cracks.
Work Quickly: It's important to work quickly during this stage as the Plastic Wood will start to harden again as it cools down. If it begins to harden before you're finished shaping it, simply submerge it back into the hot water to soften it again and then continue working.
By using hot water to soften DAP Plastic Wood, you can easily manipulate and customize it for various wood-filling projects, ensuring a seamless and professional finish. Remember to exercise caution when working with boiling water and always prioritize safety measures.
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Using a microwave
To soften DAP Plastic Wood with a microwave, start by adding a bit of water to the filler and mixing it well. Make sure to keep the lid and rim of the can clean, allowing for a good seal. You can then transfer the contents to a glass jar and cover it with plastic and a tight screw-on lid. Place the jar in the microwave and heat it in short intervals, stirring the filler in between to ensure even heating. Be careful not to overheat the filler, as it can dry out and become unusable.
It is important to note that the effectiveness of this method may vary depending on the type of filler used. Water-based fillers are more likely to respond well to the addition of water and microwave heating. However, for oil-based fillers or those with specific adhesive properties, alternative methods such as using acetone, lacquer thinner, or denatured alcohol may be more suitable.
Additionally, proper storage of the DAP Plastic Wood can help prevent it from drying out in the first place. After use, smooth out the top of the putty in the can and store it lid down. Tapping the can on a hard surface several times can also help drive the filler against the lid, keeping it pliable for longer.
While using the microwave is a convenient method to soften the filler, it is crucial to exercise caution and monitor the heating process closely. Always follow safety guidelines when handling chemicals and materials, and refer to the manufacturer's instructions or recommendations for the best practices specific to the product.
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Adding wood glue
DAP's Plastic Wood is a high-quality latex-based solution for repairing cracks, gouges, and holes on various wood surfaces. It is formulated to match a range of wood finishes, from natural pine to dark walnut, seamlessly blending in with your existing woodwork.
If you are looking to use wood glue with DAP's Plastic Wood, there are a few things to consider. Firstly, ensure that the surface you are working on is clean, dry, and free of dirt, oil, and loose material. The surface temperature should be above 40°F. Test the bond strength of the wood glue by applying it to the Plastic Wood and allowing it to dry. This will help you determine if the glue will hold adequately.
When using wood glue with DAP's Plastic Wood, follow these steps:
- Apply the wood glue according to the manufacturer's instructions, ensuring a thin and even coat.
- Allow the glue to dry completely.
- Once dry, use sandpaper to smooth out any imperfections or uneven surfaces.
- If needed, apply additional layers of wood glue, allowing each layer to dry before sanding it down again.
- After the final layer of glue has dried and been sanded, you can stain or paint the surface if desired.
It is important to note that while wood glue can be used with DAP's Plastic Wood, there may be concerns about the Plastic Wood coming loose from the plywood or shrinking, which could result in low spots through the underlayment. As such, some people prefer to use alternative products, such as Elmers Probond Wood Filler, which dries fast and hard but can still be easily sanded and stained.
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Using acetone
To soften DAP plastic wood, acetone can be used. According to DAP's website, acetone is one of the solvents used to keep the putty soft and usable.
To begin the process of softening the plastic wood, first, pop open the lid of the wood filler. Then, pour a small amount of acetone on top of the filler, enough to cover the surface. Next, use a stick to poke several holes in the filler so that the acetone can run into them. After that, pour more acetone into the can until it reaches a depth of about a quarter of an inch above the filler. Finally, close the lid and wait for around 15 minutes.
Once the waiting period is over, open the lid and stir the filler. If it is still too dry to stir, add more acetone and wait another 15 minutes. Keep doing this until the filler is slightly movable. Then, dig down and mix all the solid putty from the bottom of the can into the mixture. Continue stirring and adding acetone until the putty reaches the consistency of a thick milkshake.
It is important to note that acetone should be handled with caution. Avoid breathing in the fumes, and always follow safety guidelines when working with this chemical.
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Using mineral spirits
Mineral spirits can be used to soften DAP plastic wood. According to a user on FineWoodworking.com, they added a little mineral spirit to their can of DAP plastic wood, which had become dry, and it seemed to work. The solvents used to keep the putty soft and usable are acetone, isopropanol, and n-Butyl acetate. Another user on the same forum also confirmed that acetone is the solvent for Plastic Wood.
Acetone is a volatile substance and should be handled with care. It is important to follow the safety guidelines when using this product, such as wearing protective gloves and ensuring proper ventilation.
To use mineral spirits to soften DAP plastic wood, it is recommended to follow the instructions on the product label. It is important to note that the mineral spirits should be used in a well-ventilated area and that proper safety precautions are taken, such as wearing gloves and eye protection.
The mineral spirits can be applied to the plastic wood using a brush or a clean cloth. It is important to work in a small area at a time and to apply the mineral spirits evenly to the surface. The plastic wood should be allowed to soften for a few minutes before attempting to work with it.
It is important to note that mineral spirits are flammable, and proper precautions should be taken to avoid any fire hazards. Always follow the safety instructions on the product label and ensure that the work area is well-ventilated.
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Frequently asked questions
Softening DAP plastic wood can be done by adding acetone to the mixture. The amount of acetone needed will vary depending on the consistency of the DAP plastic wood.
To prevent DAP plastic wood from drying out, it is recommended to store it lid down and to tap it several times on a hard surface after closing to drive the filler against the lid.
Some alternatives to using acetone include using mineral spirits, water, or wood glue.










































