
Rustins Plastic Coating is a high-performance, long-lasting plastic coating product that is simple to use. It is trusted by professionals and is known for its durability and attractive finish. Before applying Rustins Plastic Coating, it is important to ensure that the surface is free of any oils or waxes, as contamination can cause an adverse reaction. The product is sensitive to contaminants such as cleaning chemicals, wax polishes, food stuffs, and oils, so care must be taken to avoid these. When applying, it is important to work in a well-ventilated area as the coating gives off toxic fumes and has a strong odour. Once fully dry and cured, Rustins Plastic Coating becomes highly durable and inert, resisting damage by many solvents and alcohol.
| Characteristics | Values |
|---|---|
| Quality | Professional-grade, high-performance, long-lasting |
| Ease of use | Simple to use, but requires understanding of limitations to avoid finish wrinkling or rippling |
| Application tools | Clean gloss roller, new tray |
| Application environment | Well-ventilated area, as product has strong odour and toxic fumes |
| Application temperature | Above 15 degrees celsius |
| Surface preparation | Surface and application tools must be free of oils and waxes; initial rubbing down with 600-1000 grit wet and dry and/or 0000 grade wire wool |
| Compatibility | Not suitable for use on products assembled with PVA or water-based glue; recommended glue is Cascamite or other resin-based glue |
| Sensitivity | Extremely sensitive to contaminants such as cleaning chemicals, wax polishes, food stuffs, and oils |
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What You'll Learn

Ensure surfaces are free of oils and waxes
To ensure surfaces are free of oils and waxes before applying Rustins Plastic Coating, it is important to understand that any contamination by oils or waxes will cause an adverse reaction. This means that all mixing vessels, brushes, and substrates must be completely free of any oily or waxy substances. Rustins Plastic Coating is a product that is extremely sensitive to contaminants, including cleaning chemicals, wax polishes, foodstuffs, and oils. If these contaminants are present in the timber, the strong solvents in the coating will dissolve them out, which will likely affect the second coat.
To avoid contamination, it is crucial to follow the necessary preparation steps. Start by inspecting the surface you plan to coat and identify any areas that may have come into contact with oils or waxes. This could include areas that have been treated with cleaning chemicals or wax polishes, as well as surfaces that have been exposed to foodstuffs or other oily substances.
Once you have identified any potential contamination areas, take the necessary steps to remove the contaminants. This may involve using a solvent or cleaner specifically designed to remove oils and waxes, ensuring that the surface is thoroughly cleaned and prepared for the coating. It is important to refer to the manufacturer's instructions or seek advice from a professional to choose the appropriate cleaning method for your specific surface.
Additionally, it is crucial to consider the tools and materials you will be using during the application process. Ensure that your brushes and mixing vessels are also free from any traces of oils or waxes. This may involve cleaning and preparing them in a similar manner as the surface you are treating. By taking these precautions and ensuring that all surfaces, tools, and materials are free from oils and waxes, you can help prevent adverse reactions and achieve the desired results when applying Rustins Plastic Coating.
Finally, it is important to be cautious and careful during the application process to avoid any accidental contamination. This may include taking measures such as working in a controlled environment, using drop sheets or coverings to protect surrounding areas, and wearing appropriate protective gear, including gloves and eye protection. By following these guidelines and ensuring that all surfaces are thoroughly cleaned and prepared, you can minimize the risk of contamination and achieve a successful application of Rustins Plastic Coating.
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Use a gloss roller for application
When applying Rustins Plastic Coating, it is important to use a gloss roller for an even and smooth application. Here are some detailed instructions on how to do this:
Firstly, ensure that you have the correct tools and materials. You will need a clean gloss roller, a new tray, and the Rustins Plastic Coating of your choice. It is important to use a clean roller to avoid any contamination that may affect the finish.
Before you begin, it is crucial to prepare the surface you will be working on. Remove any hardware or fixtures that may interfere with the application. If working on a door, it is recommended to take it off its hinges and place it on trestles in a well-ventilated area. Ensure the ambient temperature is not below 15 degrees Celsius.
Now, you can start by pouring the Rustins Plastic Coating into the tray. Dip the gloss roller into the tray and roll it onto the surface in smooth, even strokes. Work in small sections at a time to ensure adequate coverage. It is important to maintain a wet edge to avoid lap marks.
When using a gloss roller, it is essential to maintain a consistent direction in your strokes. For example, you can start at the top of the surface and work your way down in a vertical direction, ensuring that you overlap each stroke slightly to avoid streaks or uneven coverage. Take your time and work carefully to achieve the best results.
Finally, allow the coating to dry completely according to the manufacturer's instructions. Remember that proper ventilation is crucial when working with Rustins Plastic Coating due to its strong odour and toxic fumes. By following these instructions, you will be able to achieve a high-quality, durable finish on your project.
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Avoid applying in areas with poor ventilation
When applying Rustins Plastic Coating, it is important to heed the warning that the odour is very strong and lingers. The product gives off toxic fumes for about an hour while curing, so it is imperative that you avoid applying it in areas with poor ventilation. Instead, opt for a well-ventilated area, such as a garage, shed, or gazebo, and ensure that the ambient temperature is not below 15 degrees Celsius.
The importance of adequate ventilation cannot be overstated when dealing with Rustins Plastic Coating. The product's strong solvents can react with certain contaminants, such as cleaning chemicals, wax polishes, foodstuffs, and oils. If these contaminants are present in the application area, the solvents in the coating may dissolve them, potentially affecting the finish.
To ensure a safe and effective application process, take the necessary precautions. Before beginning, make sure the area is thoroughly ventilated and free from any contaminants. It is advisable to remove the item you are treating to an outdoor space, such as a garden or patio, where fresh air is abundant and the risk of inhaling toxic fumes is reduced.
Additionally, be mindful of the surrounding temperature. Rustins Plastic Coating should not be applied in temperatures below 15 degrees Celsius. Warmer temperatures facilitate better curing and help dissipate the strong odour more effectively. By following these ventilation guidelines, you can ensure a safer and more pleasant application experience while minimising the potential health risks associated with toxic fumes.
Lastly, it is worth noting that proper ventilation is crucial not only during the application process but also during the curing period. The toxic fumes emitted during curing can be hazardous if inhaled, so ensure the treated item remains in a well-ventilated area until the coating is fully cured. By taking these precautions and prioritising adequate ventilation, you can safely achieve a high-quality finish with Rustins Plastic Coating.
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Apply only when the temperature is above 15°C
When applying Rustins Plastic Coating, it is important to ensure that the ambient temperature is not below 15°C. Applying the product in temperatures below this threshold may affect the performance and durability of the coating.
Waiting for the right temperature conditions is crucial for achieving optimal results and ensuring the coating adheres properly to the surface. Applying Rustins Plastic Coating in temperatures above 15°C helps to ensure that the coating dries and cures effectively.
The manufacturer's instructions emphasize the importance of applying the product in a well-ventilated area due to its strong odour and toxic fumes. Therefore, it is recommended to work in outdoor spaces or well-ventilated areas such as a garage, shed, or gazebo when applying the coating.
By following the temperature guidelines and working in a well-ventilated space, you can ensure the Rustins Plastic Coating applies smoothly and effectively, providing a durable and attractive finish. Remember to also follow other important preparation steps, such as ensuring the surface is free of oils, waxes, and other contaminants that may adversely affect the coating's performance.
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Avoid using on surfaces with PVA or water-based glue
Rustins Plastic Coating is a high-performance, long-lasting product that is used to seal surfaces and bring out the natural beauty of wood. It is a popular choice for those seeking to build replicas of Brian May's famous Red Special guitar, which he finished with Rustins Plastic Coating in 1963.
While Rustins Plastic Coating is a durable and inert coating once fully cured, it is important to note that it gives off toxic fumes and has a very strong odour that lingers. Therefore, it should be applied in a well-ventilated area, and the ambient temperature should be above 15 degrees Celsius.
Another important consideration when using Rustins Plastic Coating is to avoid using it on surfaces that have been assembled using PVA or water-based glue. This is because the coating can sometimes react with the PVA glue and cause problems later on. The coating is extremely sensitive to contaminants such as cleaning chemicals, wax polishes, foodstuffs, and oils. If these contaminants are present in the timber, the strong solvents in the coating will dissolve them, which could affect the finish.
To avoid issues when applying Rustins Plastic Coating, it is recommended to use a resin-based glue, such as Cascamite, instead of PVA or water-based glue. Additionally, ensure that all mixing vessels, brushes, and substrates are free of oils or waxes to prevent an adverse reaction. Following these instructions will help ensure a successful application of Rustins Plastic Coating and a superior finish.
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Frequently asked questions
Before applying Rustins Plastic Coating, ensure that the ambient temperature is not below 15 degrees Celsius. The initial layer of the coating should be applied using 600 to 1000 grit wet and dry and/or 0000 grade wire wool. Only move to a finer grit before the final coat.
Rustins Plastic Coating gives off toxic fumes for about an hour while curing, so ensure that you apply it in a well-ventilated area. The coating is also sensitive to contaminants such as oils and waxes, so make sure that brushes and substrates are free of these substances.
Rustins Plastic Coating is suitable for use on wood.











































