Fastening Greenhouse Plastic To Metal: Best Practices

how to attach greenhouse plastic to metal

There are several ways to attach greenhouse plastic to metal framing, each requiring different tools and varying in difficulty. The most popular method is the Spring Wire Poly Lock Channel, which is easy to use and can be attached using self-tapping Tek Screws. Other methods include stapling, using duct tape, and aluminium extrusion with tek screws. It is important to note that the size of the plastic sheets and the weather conditions during installation can also impact the installation process.

Characteristics Values
Best time to install On a calm, sunny day with warm temperatures
Plastic size Determined by measuring the length and width of the growing structure to be covered
Installation order Ends first, then sides
Installation technique Spring Wire Poly Lock Channel, Double Channel Poly Lock and Spring Wire, stapling, duct tape, wiggle wire, snap clamps, self-tapping Tek Screws

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Use Spring Wire Poly Lock Channel and Self Tapping Tek Screws

Spring Wire Poly Lock Channel is a popular method for securing greenhouse plastic to metal framing. It is easy to use and can be attached to any points on the metal framing where you want the plastic to be secured.

To attach the Poly Lock Channel to the metal framing, you will need Self-Tapping Tek Screws. These screws are designed to drill through the channel and the steel tubing beneath. They can be driven without exerting too much effort.

Before installing the plastic, ensure that you have enough spring wire to run the length of your structure at least four times. This will allow you to place insect netting to protect the roll-up sides of your greenhouse.

When attaching the Poly Lock Channel with Tek Screws, the channel will take shape to whatever is beneath it as you move along its full length with the screws. This ensures a firm attachment to the framing, whether you have a gothic-style greenhouse, a Quonset tunnel, or a flat end-wall face.

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Staple the plastic and use duct tape

Attaching greenhouse plastic to a metal frame is a straightforward process, but it does require some additional hardware to ensure the plastic is firmly connected and secured. One option is to staple the plastic and use duct tape to create a strong seal. Here is a step-by-step guide to help you through the process:

Prepare the Greenhouse Plastic

Before you begin, it's important to properly measure and cut the greenhouse plastic to fit your structure. Determine the length and width of the area you wish to cover, accounting for the length of the pipes and any roll-up sides. Unroll the plastic film lengthwise along the structure, ensuring the label is visible from inside. Have a helper assist you in lifting the plastic over the hoops, working with the wind to avoid any rips or tears.

Staple the Plastic

Once the plastic is in place, use staples to secure it to the metal frame. Space the staples evenly along the frame, ensuring they are firmly attached. Staples are an effective way to hold the plastic in place, but they may not provide a completely airtight or watertight seal.

Seal with Duct Tape

To reinforce the connection and create a strong seal, use duct tape along the edges where the plastic meets the metal frame. Duct tape is versatile, flexible, and adheres to almost any surface, including metal. It will help ensure the plastic is securely attached and provide a watertight seal.

Maintenance and Repairs

Over time, you may need to perform maintenance or repairs on your greenhouse plastic. Duct tape can be useful for sealing small tears or holes that occur due to wear and tear. Keep a roll of duct tape on hand for quick fixes, and consider investing in a high-quality tape to ensure its longevity.

Advantages and Disadvantages

Using staples and duct tape to attach greenhouse plastic to a metal frame is a simple and cost-effective method. However, it's important to note that duct tape is susceptible to high heat and may leave a residue when removed. Always clean the surface before applying duct tape, and be mindful of the limitations of this approach compared to other methods, such as using spring wire or tek screws.

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Use aluminium extrusion and tek screws

When it comes to attaching greenhouse plastic to metal, one recommended method is to use aluminium extrusion and tek screws. This method offers the advantage of being easy to install and remove, allowing for the reuse of the plastic when necessary. Here's a step-by-step guide on how to use this method:

Prepare the Greenhouse Plastic and Aluminium Extrusion:

Begin by unrolling the greenhouse plastic film lengthwise along the structure, ensuring it is properly aligned. Keep the plastic taught and consider having helpers near the endwalls to aid in unrolling and provide more slack. Prepare the aluminium extrusion by cutting it to the required length, ensuring it is slightly longer than the width of the greenhouse plastic. The aluminium extrusion will act as a channel to hold the plastic in place.

Attach the Aluminium Extrusion to the Metal Frame:

Use tek screws to secure the aluminium extrusion to the metal frame of your greenhouse. Drill holes in the aluminium extrusion, spaced approximately every 2 feet, ensuring they are aligned with the centre of the channel. Use a drill bit that is slightly smaller than the screws you will be using. This will create a secure fit without damaging the aluminium. Drive the tek screws through the holes in the aluminium extrusion and into the metal frame. Make sure the screws are tight and secure.

Insert the Greenhouse Plastic:

With the aluminium extrusion securely attached to the metal frame, carefully insert the edges of the greenhouse plastic into the channel. The plastic should fit snugly within the channel, held in place by its design. Ensure the plastic is properly aligned and covers the structure as intended.

Secure the Greenhouse Plastic:

To further secure the greenhouse plastic, consider using "wiggle wire." Wiggle wire is a flexible wire that can be inserted into the channel, on top of the plastic, providing additional support and ensuring the plastic remains in place. Cut the wiggle wire to the appropriate length and insert it into the channel, using your fingers or a blunt tool to guide it into place.

Maintenance and Adjustments:

Greenhouse plastic expands and contracts with temperature fluctuations, so it is important to install the plastic during warm temperatures of around 70 degrees Fahrenheit to reduce the potential for looseness when the weather gets hot. However, if adjustments are necessary, carefully loosen the tek screws, make the required adjustments to the plastic, and then retighten the screws, ensuring everything is secure.

By following these steps and using aluminium extrusion and tek screws, you can effectively attach greenhouse plastic to a metal frame, creating a sturdy and functional greenhouse.

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Use special clips for PVC

One method of attaching greenhouse plastic to a metal frame is by using special clips designed for certain sizes of PVC. This method also involves using an aluminium extrusion and tek screws.

First, you will need to screw the clips into the aluminium extrusion. Then, you can attach the plastic to the clips. The plastic is held in place in a C channel that is screwed to the metal frame.

This method is advantageous because it is easy to install and the plastic can be easily removed and reused. It is also a good option if you want to install insect netting to protect the roll-up sides of your greenhouse, as the netting can be placed in the lock channel with a separate set of spring wire before you install the plastic.

When installing greenhouse plastic, it is best to do so during warm temperatures as the plastic expands and contracts with temperature fluctuations. A calm day is also preferable, as installing on a windy day may be difficult and lead to rips in the plastic.

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Install on a calm, warm day

When installing greenhouse plastic, it is best to choose a calm, warm day. This is because the plastic expands and contracts with temperature fluctuations, and installing it in warm weather reduces the potential for loose plastic when the temperature rises. A sunny 70-degree day is ideal.

On the day of installation, begin by unrolling your plastic film lengthwise along the structure. Make sure the label is visible from inside the greenhouse. Most plastic is folded to facilitate unfolding as you pull the corners. After rolling out the plastic, have two people grab a corner each and begin lifting it over the hoops of the greenhouse. Work with the wind when unfolding, otherwise, the plastic will be pushed onto the ribs, making the job more difficult.

If you are installing roll-up sides, you will need to wrap at least 1' of greenhouse film, rolled and attached, around 3/4 EMT down the length of the greenhouse. Specially designed snap clamps can be used for this. Once the plastic is secured to the hand crank end, hand-rolling the non-crank end may assist with alignment.

If you are using Spring Wire Poly Lock Channel to secure the plastic, the channel must first be attached to the metal framing at the points where you want the plastic to be secured. The Poly Lock Channel is secured to the metal framing using Self-Tapping Tek Screws. These are designed to drill through the channel and the steel tubing beneath.

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Frequently asked questions

The ideal weather for attaching plastic to a greenhouse is a warm, sunny, and calm day. This is because the plastic expands and contracts with temperature fluctuations, and installing the plastic during warm weather reduces the potential for loose plastic when the weather gets hot.

There are several ways to attach plastic to a metal-framed greenhouse, including:

- Spring Wire Poly Lock Channel

- Single Poly Lock Channel and Spring Wire

- Double Channel Poly Lock and Spring Wire

- Aluminium extrusion and tek screws

The tools and materials required will depend on the method chosen. Generally, you will need plastic film, spring wire, tek screws, staplers, duct tape, soft-bristled brooms, and poles.

The process will vary depending on the chosen method. However, some general steps include:

- Unroll the plastic film lengthwise along the structure, ensuring the label is visible from the inside.

- Pull the corners of the plastic film and lift it over the hoops of the greenhouse with the help of a few people.

- Work with the wind when unfolding to avoid the plastic getting pushed onto the ribs.

- Secure the plastic using the chosen method, such as stapling, tek screws, or spring wire.

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