
Plastic comb binding is a popular, cost-effective, and durable method for binding documents. It is suitable for a wide range of applications, from professional documents like manuals and presentations to creative projects such as novels and portfolios. This binding style is versatile, strong, and easy to flip through, making it a great option for books, booklets, and projects of any kind. The process is relatively simple and can be done using a manual or electric comb binding machine. In this article, we will provide a step-by-step guide on how to bind documents using plastic combs, covering everything from choosing the right supplies to operating the binding machine for a professional-looking finish.
| Characteristics | Values |
|---|---|
| Ease | Binding documents with plastic combs is a relatively easy process. |
| Popularity | Plastic comb binding is the most common of the punch-and-bind styles. |
| Customization | Plastic comb binding allows for customization of the comb with text or images. |
| Appearance | Plastic comb binding can make documents stand out and look professional. |
| Durability | A comb binding that is too small will hinder the durability of the document, while a larger one will function better. |
| Usability | Smaller comb bindings allow for easier page turning and reduce the risk of tearing. |
| Page Limit | Plastic combs come in different thicknesses, ranging from 3/16" for 10 pages to 2" for up to 425 pages. |
| Page Size | Combs are typically designed for letter-sized books (8.5" x 11"), but can also accommodate legal-sized (8.5" x 14") and half-letter-sized (5.5" x 8.5") documents. |
| Punching Capacity | Machines have a maximum punching capacity, typically ranging from 5 to 25 sheets. Punching smaller amounts at once prolongs the machine's lifespan. |
| Margin Control | Adjustable margin control allows for adjusting the distance between holes and the sheet edge, preventing pages from being easily ripped out. |
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What You'll Learn

Choosing the right cover
If you want to customise your cover, you can have anything printed on the spine, such as your company's name, the title of the work, a person's name, a date, and more. You can choose between silk screening or foil stamping depending on your budget and the desired look.
Another way to customise your document is by choosing the right size, thickness, and colour. Plastic combs come in various colours, including black, white, blue, and green, as well as translucent gel combs for a modern look. They also come in different sizes, with the thickest combs binding up to 425 pages.
When binding your document, it is recommended to place the pages on the comb in small groups rather than all at once. Oversized covers are common for plastic comb-bound documents, and the contents of the document can be hung in sections. For the best appearance, start with the front of the document and place it face down on the comb binding to ensure the seam is at the back.
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Selecting the correct comb size
When choosing a comb size, it is recommended to select one that is slightly thicker than your document. This ensures durability and ease of use. A comb that is too small will hinder both the durability and usability of the document. Pages may not turn freely and could rip, while an oversized comb will look awkward and function poorly.
The length of the comb is also important. Most combs are about 12 inches long, designed for use with standard letter-sized documents (8.5" x 11"). However, combs are also available for legal-sized sheets (8.5" x 14") and half-letter-sized documents (5.5" x 8.5"). If you plan to use non-standard paper sizes, ensure your binding machine has disengageable dies and an open throat to accommodate different paper lengths.
In addition to size, the number of holes in the comb is another consideration. Plastic binding combs typically use a 19-hole pattern, but they are also available in 15, 21, and 24-hole lengths for different book sizes. If you require a custom length, special orders can be made for select colours.
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Punching the paper
Firstly, it is important to determine the punching capacity of your machine. Different machines have different capacities, ranging from as low as 5 sheets to more than 25 sheets. However, it is recommended to punch smaller stacks of paper at a time, even if your machine has a higher capacity. This is because processing smaller stacks is easier on the dies and will help extend the lifespan of your machine.
When punching plastic covers, take extra care to punch only one or two covers at a time. Punching too many plastic covers simultaneously can damage the dies.
Before punching your final document, it is a good idea to punch a test page. This allows you to check for proper margin spacing and ensure that there are no partial holes. If needed, you can adjust the margin control on your machine to change the distance between the holes and the edge of the sheet. This step is important to prevent pages from being easily ripped out.
Once you have determined the optimal number of sheets to punch and adjusted the margin control, you can start punching your document pages. Place the paper into the machine and pull the lever or push the button to activate the punching mechanism. Repeat this process until all the pages of your document have been punched.
By following these steps for punching the paper, you will be well on your way to creating a professionally bound document using the plastic comb binding method.
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Hanging the document
Firstly, ensure that the opener is completely closed before inserting the binding. You will notice small hooks that will grab the comb and open each tooth. Next, hang the front binding cover with the decorative side facing downwards. It is common for plastic comb-bound documents to have oversized covers, which can be hung separately to make this step easier.
After hanging the front cover, proceed to hang the contents of the document. For larger documents, it is advisable to close the comb binding incrementally to avoid overloading the machine. Place the pages face down, ensuring that the seam of the comb binding will be at the back of the document.
Finally, finish by hanging the back cover of the document. Once all the components are in place, you can close the comb binding and remove the bound document from the machine. Remember that plastic comb binding machines have varying punching capacities, so it is best to work in smaller batches to avoid overloading the machine and to prolong its lifespan.
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Using a binding machine
Firstly, make sure you don't punch too many pages at once. Your machine will have a maximum punching capacity, but it's best to keep the number of pages low to make it easier on the dies. You'll also want to take special care when punching plastic covers, doing one or two at a time. If your machine has adjustable margin control, use it to adjust the distance of the holes from the edge of the sheet. This will ensure that the pages aren't too loose or too tight.
Next, punch a test page to check for margin spacing and partial holes. Adjust and disengage any dies as needed. Place your pages in and pull the lever or push the button to punch the holes.
Then, place the solid spine of the comb binding on the opener from the back so that the loops are between the fingers of the comb binding opener. You can get a cheap binding machine for around $40, but these can jam easily and don't align well. If you're only using it occasionally, a cheaper option may be suitable.
Finally, for the best appearance, start with the front of the document and place it on the comb binding face down. This will ensure that the seam of the comb binding is at the back. Replace the lever into the centre or resting position to close the comb binding, and remove the book. Remember to empty the chip tray to make the process easier and reduce wear and tear on your device.
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Frequently asked questions
You will need paper, a front and back cover, and plastic binding combs. Binding combs come in different colours and sizes, so choose one that complements your cover and is the right size for your document.
The size of the comb depends on the thickness of your document. Thicker combs are for larger books, and thinner combs are for smaller booklets. The diameter of the comb can range from a fourth of an inch for small booklets to two inches for very large books.
First, punch your paper and covers. Make sure not to punch too many sheets at once. Then, place the solid spine of the comb binding on the opener from the back so the loops are between the fingers of the comb binding opener. Finally, 'hang' the front cover, the contents of the document, and the back cover.
Plastic comb binding is cost-effective, durable, and flexible. It is also easy to flip through, and the book will stay open, making it great for presentations and classes.
Most machines can handle 8.5" x 11" (letter-size) paper. If you want to use a different size, make sure your machine can handle it. You can also purchase pre-punched sheets to save time.










































