
Drilling a plastic ball can be done for a variety of applications, from decorative to high-tech. Drilling a plastic ball can be challenging due to the risk of the ball revolving or cracking. To successfully drill a hole in a plastic ball, it is important to have the right tools and techniques. This includes using a drill bit that is the right size for the desired hole, such as a Forstner or spur bit, and a hand drill or drill press to secure the ball in place. Additionally, it is crucial to measure and mark the desired location of the hole before drilling. In some cases, it may be necessary to use a unique form of Electrical Discharge Machining (EDM) to drill through very hard plastic.
| Characteristics | Values |
|---|---|
| Materials | Plastic |
| Tools | Drill bit, hand drill or drill press, clamp, sharpie |
| Hole configuration | Conventional grip, semi-fingertip grip, fingertip grip |
| Hole size | Normal or conventional size tolerance: minus 0.002 inches (0.051mm), plus 0.005 inches (0.127mm) |
| Hole depth | Depends on finger length and type of grip |
| Angle | Depends on user's hand for comfort and performance |
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What You'll Learn

Choose the right drill and bit
Drilling a plastic ball requires a sharp drill bit that can withstand high temperatures. The type of drill bit you choose depends on the type of plastic you are drilling into and the size of the hole you want to create.
High-speed steel (HSS) drill bits are a popular choice for drilling into plastics. HSS drill bits are tough, sharp, and can withstand high temperatures, making them suitable for harder plastics. However, they can dull quickly, so it is recommended to use them with lubrication to prolong their sharpness.
If you are drilling into ultra-hard materials, such as polymer composites, carbide-tipped drill bits are a good option. Carbide-tipped drill bits are durable and can withstand heavy use without dulling or breaking.
For softer plastics, auger drill bits are ideal. Auger drill bits have a screw-like design that moves the material out of the way, resulting in less mess and cleanup. They are also great for drilling large holes.
If you want to create precise holes with minimal plastic chips, brad point drill bits are a good option. Brad point drill bits have a sharp center point that keeps the bit positioned as it enters the material.
The most expensive and durable option is diamond-coated drill bits. Diamond-coated drill bits can drill through hard, abrasive plastics, as well as metal and glass, making them a versatile and long-lasting choice.
When choosing a drill bit, it is important to consider the diameter, fractional vs. metric sizing, shank size, flute length, and overall length. The shank of the drill bit should match the chuck size of your drill. The flute length of the drill bit determines how deep of a hole you can drill, and the overall length of the drill bit is important to consider when working in limited spaces.
Additionally, if you are drilling a hole for a screw, you should choose a drill bit that is the same size as the central column of the screw, not the spiral.
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Measure your grip
Measuring your grip is an important step in drilling a plastic ball, as it ensures that the holes are placed and angled correctly for your hand. A comfortable and secure grip will improve your performance and consistency. Here are some detailed instructions on how to measure your grip:
Measure Your Span
The span measurement refers to the distance between the placement of your fingers and thumb. Start by identifying which fingers you will use to hold the ball. Most people use either the forefinger and middle finger or the middle finger and ring finger. For a conventional grip, measure from the base of your thumb to the second crease in the chosen fingers. If you prefer a fingertip grip, measure to the crease closest to the fingertip. Alternatively, you can place your fingers on the surface of the ball and mark their positions when they feel comfortable. This method may not be as precise, but it provides a good estimate.
Determine Hole Depth
To determine the depth of the holes, measure the distance from the edge of your span to the ends of the fingers that will be inserted into the holes. This measurement will guide how deeply you need to drill the holes to accommodate your fingers comfortably.
Choose a Grip Type
There are several types of grips to choose from, each offering different levels of power and control. The conventional grip provides a comfortable hold for beginners, while the fingertip grip allows for more power but is more challenging to master. The semi-fingertip grip is a happy medium between the two, offering more power than the conventional grip while being easier to master than the fingertip grip.
Use a Grip Guide
If you want a more precise measurement, consider using a Grip-Guide. This tool allows you to measure everything from finger and thumb sizes to the length between them and the pitches on the holes. It's a valuable resource for bowlers who want to ensure their grip is perfectly tailored to their hand.
Mark the Ball
Once you have your measurements, use an erasable marker or chalk to mark the hole configuration on the ball. Place a mark at the centre of each spot you plan to drill. Use your span measurement to ensure the holes will be properly placed. Avoid drilling through the "pin," the small hole left from the rod used to suspend the ball during moulding, as this can void your warranty and affect the ball's performance.
Remember, it's crucial to take your time and be precise when measuring your grip. These measurements will guide the placement and depth of the holes, ensuring a comfortable and secure grip that enhances your bowling experience.
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Mark the ball
Marking the ball is an important step in the process of drilling a plastic ball. Here is a detailed guide on how to do it:
First, you need to find the centre of the ball. This can be done by measuring from each side of the ball to the middle and subtracting those numbers from each other. Ensure that the sum of these measurements equals 90. If they do not, adjust the measurement until they do.
Next, you will need to mark the high-density puck in your spare ball. Note that it is 180 degrees from the pin and the centre of gravity (CG). This step is crucial in ensuring the accuracy of your drilling.
Now, it's time to decide on the hole configuration. Determine how deep you want the holes to be and measure your finger span. For a conventional grip, measure from the base of the thumb to the second crease in the appropriate fingers. For a fingertip grip, measure to the crease closest to your fingertip. Mark these measurements on the ball to indicate where the holes will be drilled.
If you are using a handheld drill, measure the depth of the drill bit to ensure it aligns with your desired hole depth. Mark this depth on the drill bit with a Sharpie or similar marker. This will help you monitor the drilling process and ensure you don't drill too deeply.
Additionally, consider using a scrap piece of wood with a hole drilled in it, slightly smaller than the plastic ball. This will provide stability when drilling and protect your work surface. Place the ball on the wood and use a clamp to secure it in place before beginning to drill.
By following these steps, you will effectively mark the ball and be well on your way to successfully drilling a plastic ball.
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Choose a hole configuration
Choosing the right hole configuration for your plastic ball is crucial for achieving the desired control and power in your bowling game. The finger hole configuration can significantly impact your grip, comfort, and overall performance. Here are some important factors to consider when selecting the hole configuration:
Conventional Grip vs. Fingertip Grip vs. Semi-Fingertip Grip
The conventional grip, also known as the traditional grip, involves drilling holes deep enough for your fingers and thumb to reach the second knuckle joint. This configuration offers the easiest control and is commonly recommended for beginners and intermediate bowlers. On the other hand, the fingertip grip allows your fingers to reach only the first knuckle joint, providing more advanced players with increased lift, power, and spin at the cost of control. If you're seeking a middle ground, the semi-fingertip grip, which falls between the first and second knuckle joints, can be a good option.
Strengths and Weaknesses
Assess your strengths and weaknesses as a bowler to make an informed decision. If you're a beginner or seeking more control, the conventional grip may be more suitable. However, if you're an advanced bowler looking for more power and spin, the fingertip grip could be the right choice.
Multiple Ball Configurations
If you're a serious bowler, consider investing in multiple balls with different hole configurations. This way, you can adapt to varying lane conditions and find the best setup for each situation. Having multiple balls allows you to fine-tune your performance and gives you more options to explore different grips and techniques.
Thumb Hole Considerations
When deciding on a thumb hole, keep in mind that leaving it empty is not an option in official competitions. According to USBC rules, an unutilized thumb hole is considered a "weight hole," which is illegal. If you choose not to have a thumb hole, the pro shop operator will need to engrave a cross or "X" on one side of the ball, and your palm must cover this marking during play.
Professional Fitting
While drilling your own ball is possible, it's advisable to seek the expertise of a professional ball driller or a pro shop operator (PSO). They can provide a true fitting based on your unique hand measurements and bowling style. A professional can also ensure that the holes are drilled at the correct span and pitch, preventing unnecessary tension and potential injuries.
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Drilling techniques
Drilling a plastic ball requires careful preparation and the right tools. The following techniques can be used to drill a hole in a plastic ball:
Electrical Discharge Machining (EDM)
EDM is a process that uses electrical energy in the form of millions of tiny sparks to erode material and create holes. This method can be used to drill even the hardest metals and tungsten carbide balls. EDM is suitable for drilling plastic balls as it can create holes with high accuracy and is less expensive than other sophisticated techniques.
Conventional Machining
Conventional machining techniques involve using high-speed steel or tungsten carbide drills to create holes in soft plastics. This method is accurate and cost-effective for drilling plastic balls.
Hand Drill or Drill Press
When drilling a plastic ball, it is important to use the right type of drill bit. A Forstner or spur bit is commonly used for drilling plastic balls, such as billiard balls. It is important to select a bit that is sharp and the appropriate size for the desired hole.
Measuring and Marking
Before drilling, it is crucial to measure and mark the drilling location accurately. For a plastic ball, one can use a quarter scale to find the center by measuring from each side and subtracting those measurements. The results should add up to the diameter of the ball. This ensures that the drilling is centered and precise.
Handheld Drill Technique
When using a handheld drill, it is important to measure the desired depth of the hole before drilling. Mark the stopping point on the surface of the ball with a sharpie. Continue drilling until the mark is no longer visible, ensuring a consistent depth for future reference.
These techniques provide a comprehensive guide to drilling a plastic ball, ensuring accuracy, precision, and the use of appropriate tools and methods.
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Frequently asked questions
Different finger hole configurations will provide different amounts of control and power. A conventional grip is achieved by drilling holes deep enough so that your fingers and thumb are inserted into the ball up to the second knuckle joint. A fingertip grip allows your fingers to be inserted up to the first knuckle joint and provides increased lift, power, and spin. A semi-fingertip grip is a good middle ground, providing more power than the conventional grip while being easier to master than the fingertip grip.
Measure the distance from the base of your thumb to the points at which the two fingers you will use to hold the ball will bend. For a conventional grip, measure from the base of the thumb to the second crease in the appropriate fingers. For a fingertip grip, measure to the crease closest to your fingertip. If you don't have access to an adjustable bowling ball for measuring your grip, you can place your fingers onto the surface of your un-drilled ball and mark around each finger once the placement feels comfortable.
Conventional machining techniques can be used to drill holes in plastic balls. A unique form of Electrical Discharge Machining (EDM) can be used to drill large-diameter through-holes. This process uses electrical energy in the form of millions of tiny sparks to erode simple cylindrical holes, as well as almost any other desired shape.
You will need a drill bit the size of the hole you want to drill, such as a Forstner or spur bit, and a hand drill or drill press. If you are using a handheld drill, measure how deep it is drilling into the ball before stopping.











































