
Cracked plastic is a common issue with many household items, and it can often be fixed at home without having to seek professional help. There are several ways to repair a crack in plastic, depending on the size of the crack and the type of plastic. Smaller cracks can be fixed with glue, hot water, or plastic slurry, while larger cracks may require welding with a soldering iron. Plastic glue is a popular option for repairing cracks as it is easy to use and safe to handle. Other adhesives, such as epoxy putty, can also be used to fill in cracks and restore plastic surfaces. To ensure a successful repair, it is important to work in a well-ventilated area, follow safety precautions, and choose the right adhesive for the specific plastic material. With the right tools and techniques, repairing cracked plastic can be a simple and environmentally-friendly alternative to throwing away damaged items.
| Characteristics | Values |
|---|---|
| Repairing method | Epoxy putty, plastic filler, glue, hot water, plastic slurry, welding, soldering iron, super glue, plastic glue, ceramic glue, epoxy |
| Preparation | Wear safety goggles, gloves, and a mask; cover the work area with old newspapers or a plastic tablecloth; work in a well-ventilated area |
| Repairing steps | Clear the damaged surface; trim protruding plastic; drill a small hole at the end of the crack; sand the area; apply bracing; push the putty into the crack; smooth out the putty; trim or remove excess putty; allow the putty to cure; sand the patched surface; apply a coat of primer; apply acrylic paint with a brush or spray paint; sand the painted surface; apply auto wax or furniture polish |
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What You'll Learn

Use plastic glue to fix small cracks
Plastic glue is a great option for fixing small cracks in plastic. It is often used for making models, so it is easy to use and safe to handle. Here is a step-by-step guide on how to use plastic glue to fix small cracks:
Prepare the Work Area and Materials
Work in a well-ventilated area, as some adhesives emit noxious vapors. Cover your work area with something disposable, like old newspapers or a plastic tablecloth. Gather your materials: plastic glue, tissue paper or cloth, safety goggles, gloves, a mask, and sandpaper.
Prepare the Plastic Surface
Clear the damaged surface of the plastic, removing any decorative or protective pieces that may obstruct access to the crack. Trim any pieces of plastic protruding from the crack. Drill a small hole at the end of the crack to prevent it from spreading. Slightly roughen the surface with medium-grit sandpaper to improve adhesion.
Apply the Plastic Glue
Choose a plastic glue that is specifically formulated for bonding plastic surfaces. For precise application, use a small paintbrush or the tip of a needle. Follow the manufacturer's instructions for mixing and application. Apply the glue to the crack, ensuring complete coverage.
Allow the Glue to Cure
Different glues have different curing times, so refer to the packaging for specific instructions. Most glues require at least an hour to fully cure, but some may take up to 24 hours. You can speed up the drying process by submerging the repaired plastic in cold water after gluing, but be sure to check if this is suitable for your glue type.
Post-Cure Sanding and Painting (Optional)
Once the glue has cured, you may choose to lightly sand the patched area with fine-grit sandpaper to smooth out any imperfections. Remove all traces of dust with a cloth. If desired, apply acrylic paint or spray paint specifically formulated for use on plastic. Allow the paint to dry, and apply a light coat of auto wax or furniture polish for a finished look.
Remember to always wear protective gear, work in a well-ventilated area, and follow the specific instructions of your chosen products. With these steps, you can effectively use plastic glue to fix small cracks in plastic.
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Epoxy putty can be used to fill cracks
Epoxy putty is an effective way to fill cracks in plastic. It is a strong, permanent repair solution that can fill cracks in a variety of plastic items, from gas tanks to toys. Epoxy putty is especially useful for bonding PVC, ABS, and CPVC pipes, auto bumpers, and vinyl surfaces. It can also be used to seal leaks and fill gaps in plastic pipes.
There are several epoxy putty products available, such as the J-B Weld PlasticWeld, a hand-mixable two-part epoxy putty stick. This product is designed for DIY plastic repairs and can be used on a variety of plastic compounds and surfaces. It has a cure and set time of 25 minutes and three hours, respectively, and can withstand continuous temperatures of up to 250°F (121°C). The ArmorPoxy Crack Repair Putty is another option, which can fill cracks up to 3/16" deep and several inches wide. It is five times stronger than concrete and has four times the bonding power compared to traditional mortar-type repairs.
When using epoxy putty to fill cracks in plastic, it is important to follow the manufacturer's directions carefully. Most epoxy putties have short curing times, so it is essential to work quickly and methodically. First, clear the damaged surface of any decorative or protective pieces that may prevent access to the crack. Trim any protruding pieces of plastic, and drill a small hole at the end of the crack to stop it from spreading. Then, apply bracing, such as tape, to the underside of the damaged area if the crack is severe or wide.
Next, prepare the epoxy putty by mixing equal parts of the two components together. Once it is uniformly mixed, use a putty knife or trowel to push the putty into the crack and spread it over the damaged area. Smooth out the putty and trim away any excess. Allow the putty to cure and harden, and then lightly sand the patched surface with fine-grit sandpaper. Remove all traces of dust before applying a second coat of putty or primer, if necessary.
After the final coat of putty or primer has dried, the repaired area can be painted. Apply acrylic paint with a brush or use spray paint formulated for plastic, adding extra coats as needed. Allow each coat to dry before applying the next. Once the paint is dry, gently sand the surface again and remove any dust. Finally, apply a light coat of auto wax or furniture polish to the patched area using a clean cloth.
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Sand the crack and apply auto wax
To hide cracks in plastic, you can use a simple method of sanding the crack and applying auto wax. This method is ideal for minor cracks that do not require extensive repair. Here is a step-by-step guide:
Prepare the Work Area:
Start by putting on safety gear, including goggles, gloves, and a mask. Cover your work area with old newspapers or a disposable plastic tablecloth. It is important to work in a well-ventilated area as some plastic fillers and epoxies may emit noxious vapors.
Clear the Damaged Surface:
Remove any decorative or protective pieces that may be blocking access to the crack. Trim away any protruding pieces of plastic from the crack to ensure a smooth surface. If the crack is severe or wide, apply bracing, such as tape, to the underside of the damaged area for added support.
Sand the Crack:
Use medium-grit sandpaper to sand the damaged area, including the crack and the surrounding surface. Sanding will help create a rough texture that will allow the filler or putty to adhere better. Make sure to sand in a uniform manner to achieve an even finish.
Clean the Surface:
Use a degreaser to clean the sanded area, removing any oil residue, plastic fragments, and dust. This step is crucial as it ensures that the filler or putty will properly adhere to the plastic surface. Allow the surface to dry completely before moving on to the next step.
Apply Filler or Putty:
Prepare a small batch of plastic epoxy putty or filler, following the manufacturer's instructions. Work quickly, keeping in mind the curing time of the product. Use a flat mixing paddle or a similar tool to push the putty into the crack and spread it evenly over the damaged area. Smooth out the putty and remove any excess. Allow the putty to cure and harden according to the manufacturer's instructions.
Sand and Apply Auto Wax:
Once the putty has cured, use fine-grit sandpaper to lightly sand the patched surface, creating a smooth finish. Remove all traces of dust with a clean cloth. Finally, apply a light coat of auto wax or furniture polish to the sanded area. Gently rub the wax into the surface with a clean, soft cloth, following the directions on the wax product.
This process of sanding and applying auto wax will help to conceal the crack and create a uniform, protected surface. Remember to work carefully and follow all safety precautions when working with plastic and fillers.
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Welding can repair large cracks
While repairing cracked plastic may seem daunting, most common plastics are thermoplastic, meaning they can be heated and remoulded. The key to fixing cracks in plastic is knowing which method to use. Smaller cracks can be fixed with glue, hot water, or plastic slurry, while larger cracks may require welding with a soldering iron.
To weld plastic, you will need a soldering iron, which can be purchased at hardware stores and the home improvement section of many other stores for about $10. You can use a simple soldering iron to fix a crack in plastic. The focused heat from the iron allows you to melt only the edges of the crack so you can reconnect them easily without melting or warping the rest of the plastic. They are easy to use and do not require any extra material.
If the plastic is too thin, and the iron is too hot, it will make a hole in the plastic instead of welding it. In this case, you will need spare plastic parts to add material to the original plastic. You can use strips of plastic of the same type as the plastic you will weld. To identify your plastic type, look for the number printed inside three arrows. To make the welding stronger, you can use more plastic or insert some metal inside the plastic.
After welding, you must turn off and unplug the soldering iron and allow it to cool. Wipe the soldering tip clean of any plastic residue. You may need to scrub the tip with a brush and cleaning solution to remove the residue. You can then apply a coat of primer and paint to the welded area.
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Soak plastic in hot water to remould
Soaking plastic in hot water can be an effective way to remould it and hide cracks. This method is especially useful for plastic items that have become warped or misshapen due to heat or other factors. Here are the steps you can follow:
Prepare the Work Area:
Start by clearing and preparing your work area. Cover the surface with old newspapers or a disposable plastic tablecloth to catch any spills or messes. Put on safety gear, such as goggles, gloves, and a mask, as you will be working with hot water and potentially harmful substances. Ensure that the area is well-ventilated, as some plastics may emit noxious vapours when heated.
Clean and Prepare the Plastic:
Before soaking the plastic in hot water, make sure it is clean and free of any debris or stains. Use a mild detergent or soap and warm water to clean the plastic surface. If the plastic has stains, you can use a stain removal solution, such as a mixture of bleach and water or vinegar and water, to soak the stained area before rinsing it with warm soapy water.
Soak the Plastic in Hot Water:
Fill a container with hot water. The temperature of the water should be high but not boiling, as you don't want to melt or further damage the plastic. Submerge the plastic item in the hot water and allow it to soak. The time required for soaking will depend on the thickness and type of plastic, so monitor it closely. You may use a heat-safe container that fits the shape of the plastic item to ensure even heating and avoid warping.
Remould and Shape:
Once the plastic becomes pliable, remove it from the hot water with tongs or heat-resistant gloves. Be careful as the plastic will be hot. Begin to gently remould the plastic by hand, using gloves or a heat-resistant tool if necessary. Work quickly but carefully to reshape the plastic, filling in any cracks or gaps. If the plastic starts to cool and becomes difficult to manipulate, re-submerge it in the hot water to soften it again.
Cool and Set:
After you have achieved the desired shape, allow the plastic to cool and set. You can speed up the cooling process by rinsing the item with cold water or submerging it in a container of cold water. Make sure to handle the plastic gently during the cooling process to avoid distorting the shape. Once it is completely cool, remove any excess material with a knife or sandpaper, being careful not to damage the surrounding area.
Remember, when working with hot water and plastic, always put your safety first. Avoid breathing in vapours, and be cautious of hot surfaces.
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Frequently asked questions
Smaller cracks can be fixed with glue, hot water, or plastic slurry. For larger cracks, you may need to use a soldering iron for welding.
You can use most super glues, but check the packaging to ensure it can be applied to plastic. Plastic glue is another option, which is specially formulated to bond plastic surfaces and is often used for making models.
First, apply the glue to the edges of the crack. Then, push the edges together and apply pressure to the reconnected plastic for about a minute. Finally, allow the glue to fully cure before using the plastic item.











































