Plastic Window Trim Installation: A Step-By-Step Guide

how to install exterior plastic window trim

Installing exterior window trim can be a challenging task, but it's a great way to improve your home's appearance and insulate it from the elements. There are several methods for installing exterior window trim, including the pre-assembly method, which is faster, more efficient, and produces neater results with perfect joints. This method involves measuring the window, cutting the trim pieces, and assembling them on a flat surface before installing them as one piece. Another approach is to install the trim piece by piece, nailing and screwing each section in place. PVC trim is a popular choice for exterior window trim due to its weather-resistant, termite-proof, and rot-proof properties. Proper preparation, such as priming, puttying, and painting the casings before installation, can also improve the efficiency and durability of the installation process.

Characteristics Values
Installation approach Pre-assembling trim is faster, more efficient, neater, and produces near-perfect joints.
Measuring pre-assembled trim Should be done off the window itself, either on the ground before installation or after the window is installed.
Horizontal measurement Measure the furthest protruding part of the window, adding 1/8" plus the thickness of the trim x2 to that measurement.
Vertical measurement Measure the furthest protruding part of the window, adding 1/8" to that measurement.
Exterior PVC sill Can be bought pre-made or made on-site with a 10–15-degree bevel to drain water away from the window.
Sill attachment Requires four longer, exterior-grade screws, PVC cement, and glue for a secure hold.
Window leg casing Drill two pocket holes, apply PVC cement, and use exterior pocket screws and clamps to secure the vertical legs to the head.
Trim material PVC trim boards are popular for their weather resistance, termite-proof, and rot-proof qualities.
Trim installation Nail the trim to the wall, ensuring it isn't backwards or upside down, then apply caulk around the trim and window's edge.
Flashing Apply adhesive-backed flashing to exposed walls to enhance waterproofing.
Cutting the trim Wear safety glasses and a dust mask to protect your eyes and lungs from dust created during cutting.

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Pre-assembling trim

Pre-assembling exterior window trim is faster, more efficient, neater, and produces near-perfect joints every time. This approach is different from installing trim on the window one piece at a time. It requires a completely different way of working.

Firstly, measure the dimensions of the window. Go around the window with a tape measure to figure out the length of trim you need. When measuring horizontally, measure the furthest protruding part of the window. Take your measurement point to point to the outermost point and add 1/8” plus the thickness of your trim x2 to that measurement. This gives you the total length of the top trim and windowsill. This 1/8” measurement gives some adjustment room for fitting and sealant. When measuring vertically, measure the furthest protruding part of the window. Take your measurement point to point to the outermost point and add 1/8” to that measurement, which will give you some adjustment room for fitting and sealant.

Next, cut all the pieces and assemble them with biscuits, glue, and screws to ensure that joints won’t open over time. You can use PVC trim boards, which are widely popular for being weather-resistant, termite-proof, and rot-proof. Drill two pocket holes into the tops of each window leg casing. Apply PVC cement to both parts being fastened and allow the glue to become tacky. The glue melts the PVC, creating a new permanent bond. Align the vertical leg to the top casing and clamp so the joint is flush. Once your pieces are aligned, install the pocket hole screws. Repeat the process on the other end. The screws hold the joint tight, without the need for clamps.

Finally, prime any exposed wood and give everything a first coat of finish paint. You can also prime, putty, and paint the casings before installation.

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Measuring the window

First, it is important to understand the basic anatomy of a window. Starting from the bottom, the window's apron is decorative and covers the space between the wall and the window frame. The stool of the window is the interior sill, a flat, shelf-like portion on the interior. The exterior sill is required for structure and protection from rain. The inside casing, or trim, goes around the window, covering the spaces between the frame and the wall. Other terms to know are the sash, which is the moveable or fixed part of the window that holds the glass, the head, which is the top part of the frame that touches the top of the sash, and the jambs, which are the vertical pieces on either side of the frame that touch the sides of the sash.

To measure the height of the window, measure from the sill to the inside of the trim at the top of the window. Measure at the left, centre, and right side of the window. Record the shortest measurement as the height of your window. Using the smallest measurement will ensure that the window flanges will fit inside the exterior trim of the window opening.

When measuring horizontally, measure the furthest protruding part of the window. Take your measurement from the outermost point to the outermost point, and add 1/8” plus the thickness of your trim multiplied by two to that measurement. This gives you the total length of the top trim and windowsill, with some adjustment room for fitting and sealant.

When measuring vertically, measure the furthest protruding part of the window. Take your measurement from the outermost point to the outermost point, and add 1/8” to that measurement. This will give you some adjustment room for fitting and sealant.

Finally, determine the four points around the window frame where the four pieces of trim will meet and measure from corner to corner. If accurately measured and cut, the four pieces of trim will join to create a perfect square or rectangle with flush edges between them.

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Trimming the window sill

First, measure the window to ensure you have the correct dimensions for the window sill. When measuring horizontally, take the measurement from the outermost protruding part of the window, and add 1/8 inch plus the thickness of your trim multiplied by two. This will give you the total length of the top trim and window sill. For vertical measurements, follow the same process but only add 1/8 inch for adjustment.

Next, decide whether you want to buy a pre-made exterior PVC sill or make one on-site. Typically, window sills have a 10-15 degree bevel to drain water away from the window. Ensure that the sill projects away from the window and siding for effective water management. The bottom edge of the sill should have a drip groove to prevent water from running back towards the house.

Now, it's time to assemble the window sill. If you're using PVC trim, drill two pocket holes into the top of each window leg casing. Apply PVC cement to both parts, allowing it to become tacky. This process will create a permanent bond. Align the vertical leg with the top casing and clamp the joint to ensure it's flush. Install the pocket hole screws to hold the joint tight, and repeat on the other end.

After assembling the window sill, it's time to install it. If you've pre-assembled the entire exterior window trim, including the sill, you can install it as one piece. Nail the casing in place and use screws for the sill. Ensure that the back of the windowsill lines up with the pre-cut nailing flange channels on the vertical legs.

Finally, seal the trim. Apply caulk around the trim, spreading it between the trim and the building's siding and the window's edge. Smooth the caulk with a moistened cloth or finger. If you're painting the trim, fill the nail holes with putty and give it a fresh coat of paint.

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Attaching the trim

Firstly, it is essential to measure the window accurately. Measure the outermost protruding parts of the window, both horizontally and vertically, and follow the specific measurement guidelines for the top trim, windowsill, and vertical trim pieces. This step ensures that your trim pieces will fit perfectly around the window.

The next step is to cut the trim pieces to size. If you are replacing old trim, you can use the old pieces as a guide for cutting the new trim. Remember to wear the necessary safety gear, such as polycarbonate safety glasses or a facemask, to protect yourself from dust during the cutting process.

Now, it's time to assemble the trim. You can choose to assemble it piece by piece directly on the window, or you can pre-assemble it as a single unit on a flat surface. Pre-assembling the trim is often recommended as it can result in tighter joints and faster installation. Use biscuits, glue, and screws to assemble the trim, ensuring that the joints will remain secure over time. Fill any nail and screw holes, and consider priming, puttying, and painting the casings before installation for a more finished look.

Finally, install the trim onto the window. If you pre-assembled the trim, carefully lift and attach the entire unit to the window. If you are installing piece by piece, start with the top trim, ensuring it is level before nailing or screwing it into place. Then, fit and attach the side and bottom trim pieces. For PVC trim, use steel trim-head screws instead of nails. Don't forget to apply flashing to the exposed wall before installing the trim to enhance its waterproof properties.

After attaching the trim, seal the edges with caulk, filling any gaps and creating a smooth finish. You can then fill in the screw or nail holes with putty and paint over them to perfect the appearance of your new exterior window trim.

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Painting the trim

When painting, it is important to protect your eyes from dust. Wear polycarbonate safety glasses or a facemask to avoid breathing in any particles. You should also wear gloves when painting to protect your hands.

It is recommended to use a paint that is suitable for exterior use and will withstand different weather conditions. A paint that is weather-resistant and waterproof will help to protect your windows from the elements.

When painting the trim, use a brush or roller that is suitable for the type of paint you have chosen. Start by painting the edges of the trim first, being careful not to get paint on the window glass. Then, move on to the rest of the trim, ensuring that you are painting in the direction of the wood grain if you are using wooden trim.

Allow the paint to dry completely before touching or sealing the edges with caulk. A smooth, finished look can be achieved by moistening a cloth or your finger and running it over the caulk.

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Frequently asked questions

Pre-assembling the trim is faster, more efficient, and neater, producing near-perfect joints. Measure the window, then cut and assemble the trim on a flat surface before installing it as one piece.

PVC trim boards are widely popular for being weather-resistant, termite-proof, and rot-proof. If you're installing painted trim, use primed stock.

Nail the trim to the wall, starting with the top piece, ensuring it's level before nailing it in place. Then fit the side and bottom pieces as close together as possible before fastening them. If you're using PVC trim, use steel trim-head screws instead. Apply caulk around the trim and smooth it with a moistened cloth or finger.

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