Installing Plastic Bollard Covers: A Simple Guide

how to install plastic bollard covers

Plastic bollard covers are a great way to protect steel pipes from corrosion and enhance their aesthetic appearance. They are durable, lightweight, and easy to install, offering a simple and economical solution to maintain the finish and ensure a full service life. With a variety of colours and styles to choose from, you can easily match your brand aesthetic or company branding. The installation process involves preparing the pre-existing pipe bollard by cleaning and drying it, and then sliding the plastic bollard cover over it, using compressible foam strips or spray foam to secure it in place.

Characteristics Values
Installation Method Slide the cover over the steel pipe bollards, using compressible foam strips or spray foam to secure it in place.
Material Polyethylene, specifically HDPE or LDPE plastic.
Durability Resists fading, peeling, cracking, and corrosion.
Maintenance Easy to install and replace, with minimal maintenance required.
Visibility Reflective strips can be added to increase visibility in low-light and adverse weather conditions.
Aesthetics Available in a variety of colors, styles, and designs to enhance the appearance of the space.
Impact Resistance Does not affect the impact resistance of the bollard.
Theft Deterrent Secure mounting system reduces the likelihood of theft.

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Preparing the bollard cover

Firstly, keep the bollard cover in its protective packaging until you are ready to begin the installation. This will help prevent any scratches or damage to the cover during the preparation process. Place the packaged cover next to the pipe bollard, ensuring it is easily accessible when needed.

Once you are ready to proceed, carefully remove the protective packaging from the bollard cover. It is important to handle the cover with care to avoid any scratches or damage that could impair its aesthetic appeal and functionality. Use a soft cloth to gently clean the surface of the bollard cover, removing any dust or debris that may have accumulated during transportation or storage.

Before installation, it is essential to inspect the bollard cover for any signs of surface damage. Examine the cover from a distance, ensuring it is plumb and properly aligned. Check for any abrasions or scratches that could impact the performance and longevity of the cover. If any damage is identified, it is crucial to address it immediately. Cover the abrasions to prevent rust and ensure the proper life of the bollard cover.

Measure the bollard cover to ensure it fits correctly onto the pipe bollard. The diameter of the cover should be slightly wider than that of the bollard, allowing for a secure and snug fit. The top of the bollard cover should be 1 to 3 inches higher than the top of the pipe bollard for optimal protection and appearance.

Finally, prepare the foam strips or spray foam that will be used to secure the bollard cover in place. If using foam strips, cut them to the appropriate length and have them ready to be crossed on top of the bollard. If spray foam is your chosen method, ensure the foam nozzle is accessible and ready to be inserted into the space between the pipe bollard and the cover during the installation process.

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Preparing the pipe bollard

Plastic bollard covers are a great way to protect your pipe bollards and enhance their appearance. Before installing a plastic bollard cover, there are several steps you should take to prepare the pipe bollard to ensure a proper fit and secure installation.

First, inspect the pipe bollard for any signs of damage. Hold a level vertically against the side of the pipe bollard to ensure it is plumb. Any damage or tilting of the pipe bollard can impact the performance of the bollard cover. If there is rust, remove it, and cover any abrasions to prevent further deterioration. If the damage is beyond repair, you may need to install a new pipe bollard.

Next, clean the surface of the pipe bollard. Use a cloth to wipe down the bollard, removing any dust or debris. This step is crucial as debris can offset measurements and affect the placement of the bollard cover. Ensure the pipe bollard is completely dry before proceeding.

Now you are ready to prepare the bollard cover for installation. Keep the bollard cover in its protective packaging and place it next to the pipe bollard. When you are ready to install, carefully remove the protective packaging. Measure the bollard cover to ensure it is slightly wider in diameter than the pipe bollard. The bollard cover should be 1-3 inches higher than the top of the pipe bollard.

With the pipe bollard prepared and the bollard cover measured, you can proceed to the next steps of the installation process, which may vary depending on the specific type of plastic bollard cover you are using.

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Installing the cover

Installing plastic bollard covers is a straightforward process, but attention to detail is important to ensure a secure fit and avoid damage. Firstly, inspect the pipe bollard for any signs of damage. Hold a level vertically against the side of the pipe bollard to ensure it is plumb. Any rust should be removed, and abrasions should be covered. If the damage is beyond repair, a new pipe bollard may need to be installed.

Before installing the cover, clean the surface of the bollard with a cloth to remove any dust or debris. This step is important as debris can offset measurements and placement. Prepare the plastic bollard cover by removing it from its protective packaging and measuring it against the pipe bollard. The diameter of the cover should be slightly wider than the bollard, and the top of the cover should sit 1-3" higher than the pipe bollard.

The plastic bollard cover can now be installed onto the pipe bollard. One method is to use compressible foam strips to secure the cover in place. Alternatively, spray foam can be applied by inserting the nozzle upward into the space between the pipe bollard and the cover, and carefully dispensing the foam evenly around the surface. Slide the cover over the pipe bollard, holding it 5-6" above the surface grade.

Another installation method involves using two pieces of foam, crossed over the top of the bollard, before placing the cover on top and pulling it straight. This method may be quicker and easier, but it is important to follow the manufacturer's instructions for the best results.

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Checking for damage

Before installing plastic bollard covers, it is important to check for damage to ensure the proper life of the bollard. Firstly, inspect the pipe bollard by examining the pre-installed pipe bollard for signs of damage. Hold a level vertically against the side of the pipe bollard and check if it is plumb. Any damage or tilting of the pipe bollard can affect the performance of the bollard cover.

Remove any rust and cover any abrasions to prevent rust. If the damage is beyond repair, a new pipe bollard may need to be installed. Clean and dry the pipe bollard by brushing or wiping the surface to remove debris. Debris can offset measurements and the placement of the bollard cover.

Prepare the bollard cover for installation by keeping it in its protective packaging until you are ready to install it. When ready, remove the packaging and measure the bollard cover. The diameter of the bollard cover should be slightly wider than that of the pipe bollard, and the top of the cover should be 1-3 inches higher than the top of the pipe bollard.

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Maintaining the bollard

Plastic bollards are a cost-effective, low-maintenance solution that offers protection from weathering and corrosion. They are made from high-density polyethylene (HDPE), a thermoplastic polymer known for its strength and durability. This material is naturally corrosion-resistant and can withstand extreme temperatures without fading.

To maintain the bollard's appearance and ensure its longevity, proper care and maintenance are required. Here are some key considerations:

  • Regular inspections and cleaning: In most environments, routine inspections and cleaning will help retain the bollard's aesthetic appeal. Use a cloth to wipe down the surface, removing any dust or debris.
  • Prevent rust and abrasion: Check the bollard for any signs of surface damage. Abrasions should be covered as soon as possible to prevent rust and ensure the bollard's longevity. Remove any rust with appropriate tools or solutions.
  • Ensure plumb installation: Hold a level vertically against the side of the bollard to ensure it is plumb. Any damage or tilting of the bollard can affect the performance of the bollard cover.
  • Handle with care: Avoid scratching or damaging the bollard's surface. This includes during the installation process—handle the bollard cover with care to protect the finish.
  • Protect from corrosion: Plastic bollard covers offer excellent corrosion protection, especially in high-saline conditions. They also provide paint-transfer protection to drivers, reducing the need for frequent painting and upkeep.
  • Enhance visibility: Plastic bollards come in a variety of colours and styles, allowing you to enhance visibility and guide drivers and pedestrians. Reflective strips can also be added to increase visibility in low-light conditions.
  • Customise height: Bollard sleeves can be trimmed to match any height or surface gradient. This customisation ensures a snug fit and optimal protection for your bollards.

By following these maintenance guidelines, you can extend the lifespan of your bollards, ensuring they remain functional and aesthetically pleasing.

Frequently asked questions

Plastic bollard covers can be installed using spray foam or compressible foam strips to fix the cover onto a pre-existing pipe bollard. First, clean the surface of the bollard cover using a cloth to remove any dust or debris. Next, inspect the installation from a distance and ensure the bollard is plumb. Check for any signs of surface damage and cover any abrasions with spray foam to prevent rust. Finally, slide the bollard cover over the pipe bollard and apply the spray foam or compressible foam strips to secure it in place.

Any rust should be removed, and minor abrasions should be covered as soon as possible. If the damage is beyond repair, a new pipe bollard may need to be installed. Hold a level vertically against the side of the pipe bollard to ensure that it is plumb. Note that any damage or tilting of the pipe bollard can affect the performance of the bollard cover.

Keep the bollard cover in its protective packaging and place it next to the pipe bollard. When you are ready to install it, remove the packaging and measure the cover. The diameter of the bollard cover should be slightly wider than that of the pipe bollard, and the top of the cover should be 1-3" higher than the top of the pipe bollard.

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