The Ultimate Guide To Installing Underground Plastic Gas Lines

how to install underground plastic gas line

Underground gas lines are an essential part of delivering natural gas to homes and businesses, and plastic gas pipes have become an increasingly popular choice for these installations. Installing an underground plastic gas line is a complex process that requires careful planning and execution to ensure safety and compliance with local regulations. It involves a series of steps, from determining the correct pipe material and size to carefully mapping out the installation path and ensuring proper connections and testing. This article will provide a comprehensive guide on how to safely and effectively install an underground plastic gas line, covering everything from preparing the site to activating the gas service.

How to Install Underground Plastic Gas Line: Characteristics and Values

Characteristics Values
Material Plastic (PE or HDPE)
Joint Integrity Heat fusion is recommended for joining polyethylene gas piping
Depth of Cover Minimum 18 inches to 24 inches below ground level
Trench Width Minimum 12 inches wider than the outside diameter of the pipe
Pipe Bedding 3 inches of sand or other approved material
Pipe Support Use pipe straps or hangers at maximum intervals of 3 feet
Gas Line Marking Use approved color code (usually yellow) and marking tape
Ventilation Ensure proper ventilation during and after installation
Local Codes Adhere to local and state codes and regulations
Manufacturer's Instructions Follow specific instructions for the pipe and fittings
Inspection Have the installation inspected by a certified professional

shunpoly

Choosing the Right Pipe

When installing an underground plastic gas line, choosing the right pipe is crucial to ensure safety and durability. There are several types of plastic pipes commonly used for natural gas and propane gas applications, each with unique characteristics and suitability for specific situations. Here's a guide to help you select the most appropriate pipe for your underground gas line installation:

High-Density Polyethylene (HDPE) Pipe:

HDPE pipe is a popular choice for underground gas lines due to its durability and flexibility. It is a robust and reliable option that can withstand high pressures and a wide range of temperatures. HDPE pipes are available in different sizes and thicknesses, denoted by their pipe diameter and schedule rating. For underground gas lines, commonly used HDPE pipe sizes range from 1/2 inch to 2 inches in diameter, with schedule ratings of 40 or 80. HDPE is suitable for both natural gas and propane gas applications.

Polyethylene Tubing (PE Tubing):

PE tubing is another common choice for underground gas lines, especially for lower-pressure applications. It is flexible and easy to work with, making it a favorite among contractors and DIY enthusiasts. PE tubing is often color-coded yellow for natural gas applications and comes in various sizes. Commonly used sizes range from 1/2 inch to 1 inch in diameter. PE tubing is joined using special fittings designed for gas applications, ensuring a secure and leak-proof connection.

Medium-Density Polyethylene (MDPE) Pipe:

MDPE pipe is often used for underground gas lines, particularly in residential and commercial applications. It is strong and flexible, providing a balance between cost and performance. MDPE pipes are available in coils or straight lengths, making installation easier. Commonly used sizes for gas lines range from 3/4 inch to 2 inches in diameter. MDPE is suitable for natural gas and propane gas and can be connected using compression fittings or fusion welding.

Pipe Flexibility and Fittings:

Consider the flexibility of the pipe, especially if you're installing the gas line in an area with uneven terrain or tight bends. PE tubing and MDPE pipes offer more flexibility, making them easier to route around obstacles. HDPE pipes are also flexible but to a lesser degree. Ensure you choose a pipe that can accommodate the bends and contours of your installation path. Additionally, consider the availability and type of fittings required for each pipe. Standard fittings, such as couplings, elbows, and tees, should be available in materials compatible with the pipe you choose.

Material Safety and Code Compliance:

Ensure that the pipe you choose meets the safety standards and codes applicable in your region. In the United States, for example, plastic gas pipes must comply with standards set by organizations like the American Society for Testing and Materials (ASTM). Commonly used standards for plastic gas pipes include ASTM D2513 for PE gas piping and ASTM F2619 for HDPE distribution pipe. Check with local building codes and authorities to ensure that your chosen pipe complies with all necessary safety regulations.

By considering factors such as pipe material, flexibility, fittings, and safety standards, you can make an informed decision when choosing the right pipe for your underground plastic gas line installation. Always refer to local codes and consult with a qualified professional to ensure a safe and proper installation that complies with all relevant regulations.

shunpoly

Mapping the Route

When installing an underground plastic gas line, one of the most critical steps is carefully planning the route it will take. This involves creating a detailed map that shows the exact path the gas line will follow from the supply source to the building or area where the gas will be used. Here's a guide to help you through the process of mapping the route for your underground plastic gas line installation:

Begin by obtaining a copy of your property's survey or a detailed map that shows the layout of your land. This should include key features such as the location of your house, any existing buildings, property boundaries, and significant landscape elements like large trees or permanent structures. Understanding the layout of your property is essential for planning an efficient and safe route for your gas line. Identify the gas supply source and the termination point where the gas line will connect to the building or system that uses the gas. Mark these locations on your map. If you're connecting to a municipal gas supply, contact the utility company to obtain accurate information about the supply source location and any guidelines or regulations they may have regarding the installation of gas lines.

The next step is to start planning the actual route of your gas line. There are a few important considerations to keep in mind: Choose a route that minimizes the total length of piping needed, but also ensure it's a practical path that avoids sharp bends or complicated routing. Wherever possible, try to follow straight lines or gentle curves. Avoid installing the gas line near potential sources of damage, such as areas with heavy vehicle traffic, locations where people might dig or drive stakes into the ground (such as gardens or fence lines), and places where trees or large shrubs could intrude on the pipeline in the future.

Also, be mindful of any underground hazards or obstacles, such as existing utility lines, septic tanks, or large roots from mature trees. Contact your local utility companies to request information about any underground lines in your area. They can provide guidance on how to safely dig and install your gas line without damaging existing utilities. Finally, once you've determined the optimal route, mark it clearly on your map, and also physically mark it on the ground using stakes, flags, or spray paint. This will serve as your guide when you start the installation process.

shunpoly

Digging Safely

Before installing an underground plastic gas line, it is important to take several safety precautions to avoid damaging existing utility lines and endangering yourself and others. Here are some detailed instructions for digging safely:

First, always call 811 or your local utility-locating service before you begin any digging project. This is required by law in many places, and it ensures that underground utility lines, such as gas pipes and power lines, are identified and marked before you start digging. The utility companies will typically mark the locations of underground lines with stakes, flags, or paint. Remember that these markings provide only a rough estimate of the lines' locations, so it is important to remain cautious even after the markings are in place.

In some states, you may need to wait a specific number of days after calling 811 to allow time for the utility lines to be marked. For example, in Metro New York, Long Island, and the Rockaways, you should allow two full working days, excluding the date of your call and weekends, for the lines to be located and marked.

Once the utility lines have been marked, you must use hand-digging techniques to carefully expose the lines and verify their exact locations and depths. Hand-digging requirements vary by state, so be sure to check the specific requirements for your area. In general, when hand-digging near buried utility lines, use a rounded or blunt-edged shovel to prevent damage to the lines. Dig until you find the actual line, not just a tracer wire or warning tape. If you must dig within a certain distance of marked lines (typically 4 feet or 18 inches), extra precautions are necessary. Use hand tools, such as a shovel with a wooden handle, and take extra care to avoid damaging the underground lines.

If you do accidentally strike or uncover an unmarked line, never assume it is inactive or abandoned. Always report it to the utility company, and if you cause any damage, even minor scrapes or dents, notify the utility company immediately so they can inspect and repair the line. Remember that even a slight gouge or crease in a gas pipeline or its coating can lead to a catastrophic break or leak in the future.

Additionally, always wear proper personal protective equipment (PPE) when digging, and use safe lifting techniques to avoid muscle strain. Do not twist your torso to move dirt; instead, move your feet to turn your entire body. Alternate shovelling between your left and right sides, and take breaks to prevent fatigue.

Finally, be aware that there may be underground gas lines on your property that are not owned by a utility company and therefore will not be marked. Check the Register of Deeds for any easements across your property, which will show where power companies, gas companies, etc., have lines. If you have natural gas service, there should also be a shut-off valve somewhere between the service line and your home.

Epoxy and Car Plastic: A Strong Bond?

You may want to see also

shunpoly

Assembling the Pipe

To assemble the pipe for an underground plastic gas line installation, follow these detailed steps:

Start by measuring the distance between your gas source and the location of your appliance or desired termination point. This measurement will help you determine the length of pipe you need. It is advisable to get a pipe that is slightly longer than this measurement to allow for any adjustments or fittings.

The PE (polyethylene) pipe used for natural gas and propane gas lines is normally of orange or yellow color. It is important to use pipe and fittings that are specifically designed for natural or propane gas transportation. Ensure that you have all the necessary fittings, including elbows, couplings, and tees, as well as the appropriate tools, such as a pipe cutter, wrenches, and measuring tape.

Clean and prepare the ends of each pipe segment that will be joined. This is a critical step to ensure that any debris or burrs are removed, providing a smooth surface for the joint. Use a pipe cutter to ensure a clean, straight cut, and then use a utility knife or similar tool to bevel the end of the pipe, creating a slight angle. This beveled edge will help guide the pipe into the fitting and create a stronger, leak-proof connection.

Now, you can begin joining the pipe segments. Start by slipping a coupling onto the end of one pipe segment. Align the beveled end of the second pipe segment with the coupling and push them firmly together. You may use a mild soap solution or specific pipe lubricants to ease the process and create a more secure connection. Ensure that the pipes are fully inserted into the fittings and that they are securely joined.

If you need to create bends or turns in your gas line, use elbow fittings. These can be 45-degree or 90-degree elbows. Similarly, if you need to split the gas line to supply multiple appliances, use tee fittings. Ensure that you follow any specific instructions provided by the manufacturer for these fittings, as the assembly process may vary slightly.

Once you have assembled the pipe, it is important to check for leaks before burying it underground. You can do this by applying a soapy solution to all the joints and fittings. If there are any leaks, they will be indicated by bubbles forming in the solution. Ensure that all connections are tight and secure before proceeding to the next step of burying the pipe.

shunpoly

Final Connections and Testing

With your trench dug and gas pipe laid, it is now time to make the final connections and test the system to ensure it is safe and gas-tight. Start by examining the pipe for any damage incurred during the installation process. Look for nicks, cuts, or debris inside the pipe that could obstruct gas flow or compromise the system's integrity. Use a pipe brush or compressed air to clear any debris. It is crucial to do this before proceeding further, as even a small leak can be dangerous.

Next, you'll need to connect the plastic gas pipe to the gas supply line and the appliance or system it will serve. Ensure you use compatible fittings and follow the manufacturer's instructions. Typically, this involves using a combination of couplers, elbows, and adapters to create a secure and leak-proof connection. Tighten all the fittings securely, but be careful not to over-tighten and damage the plastic threads. Apply pipe dope or thread sealant tape to the fittings to prevent leaks.

After making the connections, perform a pressure test to check for leaks. You can do this with a pressure gauge and a specialized testing kit. Close the valve at the gas supply source, and then attach the testing kit, which typically involves a gauge and a device to introduce pressurized air into the system. Open the valve slowly and monitor the pressure gauge. A steady pressure reading indicates a sealed system, while a drop in pressure could mean a leak.

If the pressure holds, your system is likely leak-free and ready for use. However, if the pressure drops, you'll need to locate and fix the leak. Small leaks can often be sealed with pipe sealant or a specialized clamp, while larger issues may require replacing a section of the pipe. Re-test the system after making any repairs to ensure its integrity. Finally, once you're confident the system is leak-free and secure, carefully backfill the trench, compacting the soil as you go to prevent future settling.

Some additional safety tips: always ensure you know the location of your gas lines and clearly mark their path to avoid accidental damage during any future digging or construction projects. Regularly inspect your gas lines for signs of damage or corrosion, especially after severe weather events or ground movement. Finally, consider installing a gas leak detector in your home or building as an added safety measure.

Frequently asked questions

You will need the following: plastic gas pipe (PE or HDPE pipe), fittings, soil-tight couplings, trench shovel or excavator, measuring tape, marker, pipe cutter or saw, pipe deburring tool, rubber mallet, and a tug tightener.

A: The depth of burial depends on local codes and the specific application. Typically, for residential applications, the recommended depth is between 18 and 24 inches below the surface. However, always consult your local building codes and authorities for specific requirements in your area.

Always follow the manufacturer's instructions and use the correct tools. Mark and cut the pipe to the desired length, deburr the ends, and ensure they are clean and free of debris. Insert the pipe into the fitting up to the mark, and then use a rubber mallet to gently tap the fitting until it sits securely in place. A tug on the pipe should feel tight and secure.

Yes, gas lines require extreme caution. Always call your local utility company to mark the location of underground utilities before digging. Ensure proper ventilation during installation, and do not work alone. Follow all safety codes and regulations, and if you are unsure, consult a professional.

Once installed, perform a leak test by applying soapy water to all connections and watching for bubbles. If bubbles appear, tighten the connection or check for damage. After ensuring all connections are secure and leak-free, carefully backfill the trench, compacting the soil as you go. Finally, conduct a final inspection and ensure the gas supply is turned on slowly to avoid pressure surges.

Written by
Reviewed by

Explore related products

Share this post
Print
Did this article help you?

Leave a comment