Omar Khalid
Plastic cases are used for a variety of purposes, including tool packaging, sales, transport, and protective packaging. They are valued for their sturdiness, longevity, and reusability. Plastic cases can be customized to meet specific requirements in terms of size, colour, and design. They can also be enhanced with features such as foam interiors, wheels, handles, and printed logos or product information. The process of creating custom plastic cases involves design, mould engineering, and manufacturing, with some companies offering additional services such as etching, part marking, engraving, and digital printing.
| Characteristics | Values |
|---|---|
| Customization | Custom stickers, labels, and markings can be ordered. Printing, engraving, etching, and part marking are also possible. |
| Design | Plastic cases can be designed with various colour combinations, foam inserts, and extras. |
| Durability | Plastic cases are designed to be durable, shockproof, dustproof, and waterproof. |
| Protection | Plastic cases are designed to provide superior protection against impact, moisture, dust, rust, and corrosion. |
| Shipping | Many companies offer quick shipping, with some offering shipping within 24 to 48 hours. |
| Manufacturing | Some companies offer custom design services and work with customers from project conception to delivery. |
| Cost | The cost of customization varies, with some companies offering limited-cost design changes and others charging a premium for small quantities. |
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What You'll Learn
Design and order a custom plastic case
If you're looking to design and order a custom plastic case, there are several options available to you. You can either design and create the case yourself or work with a manufacturer to create a custom case for you.
DIY Custom Plastic Case
If you're looking to create a single custom plastic case, it is possible to purchase a plastic project enclosure and customise it to your needs. You can buy enclosures in all sizes and then cut and drill holes yourself. To achieve a professional look, you can purchase the correct tools for the job, such as corner punches for cutting out square holes and a drill press. You can also use software like Abacom FrontDesigner to design a panel for your controls. For labelling, you can print a large sticker that you can cut holes in using the case or order custom stickers with common symbols and markings.
Custom Plastic Case Manufacturer
If you're looking for a more professional result, there are companies that can create custom plastic cases for you. The Plastic Forming Company, for example, offers custom plastic cases in virtually any size and shape. They work with you to build a custom case for your product that conveys a consistent message of quality, function, and style. They can also match any colour to align with your branding strategy. They offer over 60 sizes off-the-shelf, and most orders can be shipped within 48 hours. Another company that creates custom plastic cases is Protocase, which offers highly professional work, including colour printing of panels. Protolabs is another manufacturer that can make machine plastics for a reasonable cost. They have an interactive quoting tool online, which you can use if you have the CAD files for your design.
Overall, whether you decide to create a custom plastic case yourself or work with a manufacturer, there are several options available to meet your needs.
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Choose from off-the-shelf options
If you're looking for an off-the-shelf plastic job order case, there are several options available to you. These cases are typically used to protect and transport equipment, and they come in a variety of sizes and styles.
One option is to purchase a plastic tool case from a company like Philly Case Company. These cases have a tough plastic exterior that provides protection during transport while maintaining a professional appearance. Philly offers different case sizes and tool pallets, allowing for the transport of a small number of tools. The bottom compartment can be customised to include foam cushioning for large tools, test equipment, or fragile instruments, or it can provide extra room for more tools. You can also add wheels, a foam-lined interior, and dividers to organise your tools.
Another option is to consider the Plastic Forming Company, which offers moulded plastic cases with foam that are designed to protect your equipment from impact, moisture, and dust during transport. They offer over 60 different off-the-shelf sizes, and most orders can be shipped within 48 hours with no minimum quantity required. Many customisations are available, and their design team can work with you to create a unique case that meets your specific needs.
If you're looking for a more basic option, you could consider a company like Box Enclosures, which offers off-the-shelf enclosures that are in stock for immediate delivery. They provide a range of options, including handheld, outdoor, desktop, and battery enclosures.
Finally, for a more premium option, you could explore Protocase, which offers highly professional work, including colour printing of panels. While they specialise in metal cases, you could combine their services with an off-the-shelf plastic housing to achieve a professional result at a reasonable price.
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Customise with printing, stickers, or engraving
Printing, stickers, and engraving are all great ways to customise a plastic job order case.
Printing
If you want to print directly onto a plastic job order case, you can use a 3D printer. You can design your own print using free software and then print it out using your own 3D printer or a 3D printing service. You can also use a vector image editor such as Adobe Illustrator or Inkscape to design your print. If you're printing your own case, you'll need to first work out the dimensions of the object and the minimum print size your printer can handle.
Stickers
You can also customise a plastic job order case with stickers. Websites such as VistaPrint and Canva offer custom sticker printing services. You can either design stickers from scratch or use a pre-made template and customise it with your logos, text, and images. You can also choose from different materials, such as paper or plastic, and different shapes and sizes.
Engraving
Another option for customising a plastic job order case is engraving. Companies such as Action Engraving offer engraving services for plastic device covers.
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Use foam inserts for protection
Foam inserts are an effective way to protect your equipment or products. They are a crucial component of protective cases, providing the highest level of protection for high-value, rare, or fragile items. Foam inserts are especially important if you are transporting delicate or expensive items. The foam absorbs vibrations and impacts from drops, bumps, knocks, and external pressure, keeping the contents of your case safe.
The foam also prevents the movement of tools or equipment within the case. If your items are not secured within the case, they could be damaged by colliding with the walls of the outer case. Even with foam cushioning, if the foam pockets are simply square holes, the equipment will still have some movement and will be subject to forces applied to the case during handling or transit. This can cause issues if your items are fragile or highly calibrated.
To achieve the highest level of protection, you should use foam inserts that are tailored precisely to your products or equipment. These can be created using 3D modelling and CAD design to completely eliminate all movement within the case. Additionally, look for high-quality foam inserts made from materials such as Plastazote® polyethylene foam, which is known for its protective properties.
When choosing a foam insert, consider the type of equipment you will be storing and transporting. For example, if you carry fluids regularly, such as medicines or vaccinations, a foam insert can help to prevent leakages and contamination by securing parts within the case. For electrical components, instruments, or other specialist equipment, a foam insert can provide maximum protection and help to avoid costly repairs or replacements.
Overall, foam inserts are a worthwhile investment to protect your equipment and products during storage and transportation. By choosing high-quality, customised foam inserts, you can ensure your items remain secure, organised, and protected from damage.
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Ensure durability and longevity
Ensuring the durability and longevity of a plastic job order case requires careful consideration of various factors, from material selection to maintenance practices. Here are several key aspects to consider:
Material Selection
The choice of material is paramount in ensuring the longevity of plastic cases. Different types of plastics have unique properties, such as the flexibility of polyethylene or the durability of polycarbonate. Understanding these properties helps predict how the case will age and perform over time. Opt for high-quality materials that can withstand the intended use and specific environmental conditions. For instance, if the case will be exposed to sunlight, choose a plastic with UV-resistant properties to prevent degradation and discolouration.
Design Considerations
The design of the plastic case plays a crucial role in its durability. Consider the size and capacity of the case to ensure it accommodates all your equipment without being bulky or heavy. Select a case with appropriate compartments or dividers to keep your tools organised and protected. Additionally, look for features such as reinforced corners, lockable latches, and water-resistant designs, especially if you work in harsh or outdoor environments. These features enhance the overall durability and protect your equipment from moisture, impact, and rough handling.
Maintenance and Cleaning
Routine maintenance and cleaning are essential for prolonging the lifespan of plastic cases. Regularly inspect the case for any signs of wear or damage, such as damaged latches or zippers, and address issues promptly. Keep the case clean, especially if used in harsh environments, to prevent the buildup of dust and debris. Follow the manufacturer's guidelines for recommended cleaning agents and practices to avoid accidental degradation.
Portability
If your work requires frequent travel between job sites, consider the portability of the plastic case. Opt for cases with wheels or comfortable, ergonomic handles to facilitate easy transportation, especially over long distances or uneven terrain. A telescopic handle can also add convenience and comfort to your travels.
Customisation
Customising your plastic case to meet your specific requirements can enhance its durability. Many manufacturers offer options to adapt the case to your needs, such as thermoformed or foam inserts, colour variations, and imprinting for logos or product information. Customisation ensures that the case perfectly fits your equipment, protecting it from damage during transport and storage.
By carefully considering these aspects—material selection, thoughtful design, regular maintenance, portability, and customisation—you can significantly enhance the durability and longevity of your plastic job order case, ensuring its reliability and performance for years to come.
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Frequently asked questions
Plastic job order cases are plastic cases that can be ordered and customized for specific requirements. They are used for protection, sales, and transport packaging.
You can design a plastic job order case by working with a company that specializes in plastic enclosures, such as Toolless. They work with you from the project conception and design to the delivery of the final product. You can also use software like Abacom FrontDesigner to design a panel for your controls.
You can order a plastic job order case by contacting a company that specializes in plastic enclosures, such as Toolless, Philly Case Company, or Rose Plastic. They will work with you to design and manufacture the case to your specifications.
The cost of plastic job order cases can vary depending on the company, the size, and the level of customization. Some companies offer free quotes, while others provide standard cases at a lower cost and custom cases at a higher cost.
