
Diesel Exhaust Fluid (DEF) is a mixture of urea and deionized water, which is used to reduce emissions from diesel vehicles. DEF fluid can be stored in high-density polyethylene plastic containers, but it is important to ensure proper handling and disposal to maintain environmental safety and regulatory compliance. In the event of a spill, it is crucial to contain and clean up the fluid immediately to minimize potential harm to the environment and individuals. Empty containers should be triple-rinsed and either reused or recycled, while proper disposal methods may involve taking the fluid to a recycling center or investing in on-site treatment systems for larger volumes of DEF fluid.
| Characteristics | Values |
|---|---|
| Container material | High-density polyethylene plastic or stainless steel |
| Container type | Specifically made for DEF storage |
| Container condition | Sealed against moisture and vented to avoid pressure buildup |
| Storage temperature | Between 12 and 86 degrees Fahrenheit (24 degrees Celsius for maximum shelf life) |
| Storage location | Cool, dry place, away from direct sunlight and windows |
| Storage environment | Well-ventilated to prevent ammonia gas buildup |
| Handling | Wear protective gear such as gloves and goggles |
| Spill response | Use a spill containment kit with absorbent materials, contain and clean up immediately |
| Disposal | Take to a recycling center or use an on-site treatment system |
| Container disposal | Triple-rinse, then reuse or recycle |
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What You'll Learn

The importance of using the right container
High-density polyethylene plastic and stainless steel are suitable for DEF storage, as they will not instigate a chemical reaction. While it is possible to store DEF in any container made of these materials, it is strongly advised to use containers specifically designed for DEF storage. These containers are built to maintain the purity of the fluid, which is essential for its effectiveness.
The right container will also help to regulate temperature and ventilation. DEF should be stored within a specific temperature range to remain effective. Exposure to heat and light can cause it to degrade, and temperatures above 24°C can negatively impact its shelf life. Therefore, it is recommended to store DEF in a cool, dry place, away from direct sunlight, with proper ventilation to prevent the buildup of hazardous ammonia gas.
Additionally, the right container will help to prevent leaks and spills, which can have serious environmental consequences. In the event of a spill, it is crucial to have the proper equipment on hand, including protective gear, absorbent materials, and sealable containers for disposing of used materials. Proper disposal of DEF containers is just as important as the disposal of the fluid itself. Empty containers should be triple-rinsed and either reused or recycled.
Overall, using the right container for DEF fluid is critical to maintaining the fluid's purity and effectiveness, preventing environmental harm, and ensuring regulatory compliance.
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How to prevent leaks
To prevent leaks when handling Diesel Exhaust Fluid (DEF), it is important to take several precautions. Firstly, ensure that the DEF is stored in a suitable container made of compatible materials. While high-density polyethylene plastic and stainless steel can be used for storage, it is recommended to use containers specifically designed for DEF storage. These containers should be stored away from windows and direct sunlight, as exposure to heat and UV rays can negatively impact the fluid's purity and shelf life. Additionally, maintain a consistent temperature within the appropriate range to prevent evaporation and reduce the fluid's effectiveness.
When filling DEF tanks, exercise caution to avoid overfilling, which can lead to leaks and spills. Inspect the equipment regularly, and repair or replace any damaged parts immediately to maintain the quality of the fluid. This includes the hoses and pipes used for filling, as leaks can occur due to cracks or disconnected tubes. Always use pumps, tanks, and accessories designed specifically for handling DEF to minimise the risk of leaks and spills.
To prevent leaks during transportation, secure the DEF containers to prevent excessive movement, which can cause damage. Ensure that the fluid is transported by professionals who are trained to carefully manage the fluid and maintain its purity. In the event of a spill, follow the instructions provided by the Safety Data Sheet (SDS) for minor and major spills. For minor spills, clean up the spill immediately, avoid contact with the skin and eyes, and use protective equipment. Contain and absorb the spill with sand, earth, inert material, or vermiculite, then wipe it up and dispose of it in a suitable, labelled container.
To prevent leaks in DEF systems, it is important to periodically warm the DEF in its tank to prevent it from freezing. Some vehicles use a set of heaters in the DEF reservoir assembly to achieve this. If the DEF freezes, the system will disable the DEF system until it is thawed. Additionally, ensure that the DEF system is not leaking excessive DEF into the system, as this can lead to crystallisation and clogging of the Selective Catalytic Reduction (SCR) system. Regularly inspect the DEF system and address any issues promptly to prevent leaks and maintain the optimal performance of your vehicle.
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Cleaning methods
The cleaning method for DEF fluid depends on the size of the spillage. For minor spills, you should:
- Contain and absorb the spill with sand, earth, inert material, or vermiculite.
- Wipe up the spill.
- Place the used materials in a suitable, labelled container for waste disposal.
For major spills, you should:
- Clear the area of personnel and move upwind.
- Alert the Fire Brigade and tell them the location and nature of the hazard.
- Prevent spillage from entering drains, sewers, or watercourses.
- Contact a professional environmental cleanup service, such as Clean Harbors, to ensure proper handling and disposal.
If you are cleaning DEF fluid from a plastic container, it is important to use de-ionized water to ensure that no minerals are left behind that may interact with the fluid. You can also use Windex, which some people find more effective than water.
If you are cleaning DEF fluid from a carpet, you can use warm water to break down the urea crystals. However, make sure everything is well diluted when you are done, as urea eats away at most metals that aren't stainless steel.
It is important to note that any equipment used to store, transfer, or transport DEF fluid should be maintained with regular inspections. If you notice any damage, the equipment should be repaired or replaced immediately to prevent an impact on the fluid quality.
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Disposal methods
DEF fluid should be stored and disposed of correctly to maintain environmental safety and ensure regulatory compliance. It is important to prevent accidental spills, as DEF fluid can interact with solid material as well as liquid and gas. In the event of a spill, it is crucial to act quickly to minimise any potential harm to the environment or individuals. For minor spills, you should contain and absorb the spill with sand, earth, inert material, or vermiculite. Wipe up the affected area, then place the used materials in a suitable, labelled container for waste disposal. For larger spills, it is recommended to contact a professional environmental cleanup service, such as Clean Harbors, to ensure proper handling and disposal.
Empty containers should be triple-rinsed and either reused or taken to a recycling centre for proper disposal. Recycling centres will process the DEF fluid according to regulatory guidelines. To locate a recycling centre near you, you can visit Earth911 for a comprehensive list of facilities.
For businesses that generate large volumes of used DEF fluid, investing in on-site treatment and disposal systems may be a viable option. These systems are designed to neutralise and safely dispose of DEF fluid according to regulatory guidelines. Consult with an environmental engineering firm or waste management service provider to determine the feasibility and cost-effectiveness of implementing such a system.
To streamline the handling and disposal of DEF fluid, consider developing a comprehensive management plan. This plan should include detailed procedures for storage, handling, spill response, and disposal, as well as staff training and regular equipment maintenance schedules. A well-organised DEF fluid management plan ensures compliance with regulations and promotes environmental stewardship and employee safety.
It is important to note that DEF fluid should be stored in a cool, dry place away from direct sunlight, as exposure to heat and light can cause it to degrade. Maintaining a consistent temperature within the appropriate range is essential to keeping your DEF fluid effective. Heat exceeding 24 degrees Celsius can negatively impact shelf life, so it is advisable to store DEF fluid at room temperature. Additionally, ensure proper ventilation in the storage area to prevent the buildup of hazardous ammonia gas.
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Safety precautions
Diesel Exhaust Fluid (DEF) is a crucial additive for diesel-powered vehicles and machinery, helping to reduce harmful emissions. While it is not classified as hazardous, it does require careful handling, storage, and disposal to maintain its effectiveness and avoid environmental damage. Here are some key safety precautions to follow when dealing with DEF fluid in a plastic container:
- Use the Right Container: DEF should be stored in a container made of high-density polyethylene plastic or stainless steel. These materials are compatible and won't react chemically with the fluid. Use containers specifically designed for DEF storage to avoid contamination.
- Maintain Temperature and Ventilation: Keep DEF at room temperature, avoiding heat and direct sunlight, and humid environments. Extreme cold can also be an issue, so don't let the fluid freeze. Ensure proper ventilation in the storage area.
- Prevent Contamination: Keep container nozzles and openings clean. Don't use funnels or equipment that have been used for other liquids. Contamination reduces shelf life and can cause issues like corrosion.
- Handle with Care: When handling DEF, wear protective gear, including gloves and goggles, to prevent skin and eye contact. Avoid breathing vapors.
- Spill Response: Have a spill containment kit ready, including absorbent materials like sand, earth, or vermiculite, and a sealable container for waste disposal. For major spills, clear the area, alert authorities, and prevent spillage from entering drains or water sources.
- Disposal: Dispose of DEF properly to comply with regulations and protect the environment. Take it to a recycling center or consider on-site treatment systems for large volumes. Empty containers should be triple-rinsed and either reused or disposed of properly.
- Freezing Precautions: If your DEF freezes, do not use additives to thaw it. Instead, turn on your machine and let the interior heating element thaw it. Keep your DEF tank at about three-quarters full or less during cold weather to allow for expansion.
By following these safety precautions, you can effectively handle, store, and dispose of DEF fluid while minimizing risks to yourself, your equipment, and the environment.
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Frequently asked questions
You should use a container made of high-density polyethylene plastic. While stainless steel can also be used, it is preferable to use a container specifically designed for DEF fluid storage.
To neutralize DEF fluid, you should first ensure that you are wearing protective gear, such as gloves and goggles, to prevent accidental exposure. Then, use a spill containment kit to absorb the fluid with sand, earth, inert material, or vermiculite. Wipe up the spill and place it in a suitable, labelled container for waste disposal. Finally, take the container to a recycling center for proper disposal.
DEF fluid should be stored in a cool, dry place, away from direct sunlight, and at a temperature below 24 degrees Celsius. It is also important to ensure proper ventilation in the storage area to prevent the buildup of hazardous ammonia gas. Additionally, only use pumps, funnels, and equipment specifically designed for handling DEF fluid.



























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