
Painting ATV plastics is a great way to change the look of your ATV without having to buy all new plastic body parts. It's a fairly simple process if you know what to do and how to proceed. The key to a successful paint job is proper preparation. This involves cleaning the plastic, sanding it down, removing contaminants, and using a primer before painting. You can use a variety of paints, such as Krylon Fusion, and seal the paint job with a topcoat.
| Characteristics | Values |
|---|---|
| Preparation | Clean the ATV plastic surface with a degreaser, sand the surface with 400-grit sandpaper, and wipe it with a microfiber cloth |
| Primer | Use a plastic primer and apply 2-3 light coats, waiting 10-15 minutes between coats |
| Paint | Choose a paint suitable for plastics, such as plastic adhesion promoter or vinyl dye; apply 2-3 light coats, waiting 10-15 minutes between coats |
| Clear Coat | Apply a clear coat to protect the paint; use a clear coat specifically made for plastics and apply 2-3 coats, allowing adequate drying time between coats |
| Painting Technique | Use a spray painting technique, maintaining a distance of 6-8 inches between the spray can and the surface; use smooth, even strokes and avoid spraying too much paint in one area |
| Drying Time | Allow sufficient drying time between coats, typically 10-15 minutes for primer and paint and longer for the clear coat |
| Sanding Between Coats | Lightly sand between coats with 600-grit sandpaper to ensure a smooth finish |
| Work Environment | Work in a well-ventilated area and wear protective gear, including a respirator, gloves, and eye protection |
| Surface Preparation | Ensure the plastic surface is free of dirt, grease, and debris; use a plastic surface cleaner or prep solvent if needed |
| Paint Thinning | Thin the paint if necessary, following the manufacturer's instructions, to achieve the best spray consistency |
| Paint Types | Choose paints designed specifically for plastics to ensure proper adhesion and durability |
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What You'll Learn

Cleaning the ATV plastic
To paint ATV plastic, it is important to first clean the plastic thoroughly to ensure that no dust or dirt interferes with the paint coat. Here is a step-by-step guide on how to clean the ATV plastic:
Step 1: Wash the ATV
Begin by giving your ATV a good wash. This will help remove any loose dirt, mud, or grime that has built up on the surface of the plastic. You can use a pressure washer or a garden hose with a spray nozzle to rinse off the ATV. If there are any bulky pieces that can be detached, such as skid trays or racks, remove them to ensure a thorough cleaning.
Step 2: Deep Clean
Once the ATV is washed, it's time to deep clean the plastic. Use warm soapy water and a soft cloth or sponge to clean the plastic surfaces. Pay close attention to any nooks and crannies, ensuring that all dirt and dust are removed. This step is crucial as it prepares the surface for the next steps and ensures that the paint will adhere properly.
Step 3: Sanding
After the plastic is clean and dry, it's time to sand the entire surface with 180-grit sandpaper. This process helps remove any thin "crust" that may have formed on the plastic due to exposure to sunlight and other elements. Sanding will also create a rough surface for the paint to adhere to. Make sure to sand evenly and thoroughly, covering all the areas you intend to paint.
Step 4: Removing Contaminants
After sanding, use a scuff pad, such as a red scuff pad, and a solution of your choice to scrub the plastic. This step helps remove any water-soluble contaminants and prevent them from interfering with the paint job. Pay close attention to areas where contaminants may have been ground into the plastic during the sanding process.
Step 5: Additional Sanding
To ensure that all contaminants and spots are removed, you can repeat the sanding process with 180-grit sandpaper again. This step is optional but recommended to ensure a smooth and clean surface for painting.
Step 6: Sandblasting
The next step is to sandblast the ATV plastic with 80-grit aluminum oxide. Sandblasting will further clean and roughen the surface, creating an even better base for the paint to adhere to. Make sure to cover all the areas you intend to paint.
Step 7: Final Cleaning
Finally, use a plastic cleaner specifically designed for ATVs, such as Polyvance plastic cleaner, to give the plastic a final clean. This will ensure that any remaining contaminants or residues are removed before you start the painting process.
Remember that proper preparation and cleaning are key to successfully painting ATV plastics. Take your time with each step and ensure that the plastic is thoroughly cleaned and prepared before moving on to the next step.
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Sanding the surface
Before painting ATV plastics, it is important to sand the surface to ensure the paint adheres properly and the final product is smooth and even. Here is a detailed guide on how to sand ATV plastics:
Firstly, clean the plastic surface thoroughly with warm soapy water to remove any dirt, dust, or grime. This is crucial as any contaminants left on the surface can interfere with the paint's adhesion. Once the plastic is clean and dry, it's time to move on to sanding.
For the sanding process, you will need sandpaper, typically with a grit of 180. Start by sanding the entire surface that you plan to paint. ATV plastics tend to develop a thin "crust" due to exposure to sunlight and other elements. Sanding will help remove this "crust" and create a smooth base for the paint. Make sure to sand evenly and thoroughly, applying the same amount of pressure across the surface. Don't forget to sand hard-to-reach areas as well, using the appropriate tools if necessary.
After the initial sanding, it is a good idea to repeat the process to ensure you haven't missed any spots. This extra step will help ensure a more consistent finish. You can use the same grit sandpaper or opt for a finer grit if you prefer. Once you're satisfied with the sanding, it's time to remove any remaining water-soluble contaminants. Use a scuff pad and a cleaning solution to scrub the surface. This step will ensure that any contaminants that may have been ground into the plastic during sanding are removed.
The final step in the sanding process is sandblasting. Cover the entire surface you intend to paint with 80-grit aluminum oxide. Sandblasting is an effective way to remove any stubborn impurities and create a uniform texture. It will also help prepare the surface for the primer and paint. Make sure to wear appropriate protective gear during this step, including eye protection and a respirator, as sandblasting can create a lot of dust and debris.
After completing these steps, your ATV plastics should have a smooth, consistent finish, free of any impurities or "crust." By taking the time to properly sand the surface, you've now prepared the ATV plastics for the next steps in the painting process, such as priming and painting.
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Removing contaminants
To ensure that your ATV plastics are free from contaminants that may prevent paint adhesion, there are several steps you should take:
Firstly, clean the plastic surface thoroughly with warm soapy water to remove any dirt, dust, or grime. This initial cleaning step is crucial to ensure that no debris interferes with the paint adhesion. Once the plastic is clean, dry it off to prepare for the next step.
Next, use 180-grit sandpaper to sand the entire surface that will be painted. This process helps remove any thin "crust" that may have formed on the plastic due to exposure to sunlight and other elements. Make sure to sand thoroughly and evenly, applying light to moderate pressure to achieve a consistent finish. After sanding, use a scuff pad or scrub the plastic with Scuff Magic to further remove any water-soluble contaminants and address any pollutants that may have been ground into the plastic during the previous step.
You can then use a product like Polyvance Plastic Cleaner to ensure the surface is free of any remaining contaminants. Spray a heavy wet coat of the cleaner and wait about 20 seconds for the solvents to dissolve or emulsify any remaining contaminants. Then, wipe the surface with a clean paper towel.
As an optional step, you can repeat the sanding process with 180-grit sandpaper to ensure that you haven't missed any spots. This extra step can help ensure a more uniform finish. After sanding, use 80-grit aluminum oxide to sandblast the entire surface. Sandblasting will help create a uniform texture and further improve paint adhesion.
Finally, before applying the primer and paint, ensure that the sanded and cleaned surface is free of any dust or debris. You can use a tack cloth or a clean, dry brush to remove any residual dust.
By following these steps, you will effectively remove contaminants from your ATV plastics, ensuring a smooth and durable paint finish.
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Applying primer
Before applying primer, it is important to prepare the ATV plastic surface thoroughly. This includes cleaning the plastic with warm soapy water or a degreaser to remove any dirt, dust, or grease. Once the plastic is clean, it is essential to sand the entire surface with 180-grit sandpaper to remove any thin "crust" that may have formed due to exposure to sunlight and wind. After sanding, use a scuff pad and a cleaning solution to remove water-soluble contaminants and any other pollutants that may interfere with the paint adhesion. It is also recommended to repeat the sanding process to ensure that no spots are missed.
The next step is to sandblast the ATV plastic to ensure that the entire surface area intended for painting is covered. This step helps achieve a smooth and even surface for the primer and paint to adhere to. After sandblasting, it is crucial to clean the plastic again with a plastic cleaner specifically designed for this purpose, such as Polyvance plastic cleaner.
Now, it's time to apply the primer. Start by mixing the primer according to the instructions on the product you have chosen. In some cases, the primer may need to be mixed with other substances, such as a reducer or hardener, to achieve the desired consistency and performance. It is important to refer to the specific product instructions for the correct mixing ratios and application methods.
Apply the primer using a spray gun or a similar tool. Ensure that the spray gun settings, such as the air pressure and fan width, are adjusted appropriately for the primer you are using. A starting point for the air pressure could be around 20 PSI, but this may vary depending on the specific equipment and primer used. It is important to test the settings on a small area first to ensure optimal performance and avoid over-atomization, which can lead to inconsistent paint application.
When applying the primer, start with a very light "fog coat" to ensure the surface is evenly coated. Then, follow with a couple of wet coats to achieve the desired coverage. Allow the primer to dry completely before proceeding to the next step. Depending on the primer used and the environmental conditions, the drying time may vary, so it is important to refer to the product instructions and allow for adequate curing.
Finally, inspect the primed surface to ensure it is smooth and free of any imperfections. If necessary, use fine-grit sandpaper (400 or 600 grit) to lightly sand any areas that may require additional smoothing. Remove any dust generated during this process before proceeding to the next step, which is the application of the paint itself.
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Painting and top coating
Painting ATV plastics can be a simple process if you know what to do and how to proceed. The key to a successful paint job is proper preparation. Before you begin, make sure your plastics are in good condition and you have all the tools and equipment you need.
Firstly, you need to clean the plastic thoroughly with warm soapy water to remove all dirt and dust. Once this is done, sand the entire surface with 180-grit sandpaper to remove any thin layers of "crust" that have built up over time from exposure to the elements. Sanding will also help to create a smooth surface for the paint to adhere to. After sanding, use a scuff pad and a solution of your choice to remove any water-soluble contaminants and other pollutants that may have been ground into the plastic.
You can repeat the sanding procedure with 180-grit sandpaper again to ensure that you haven't missed any spots. Next, sandblast the ATV plastic with 80-grit aluminum oxide to cover the entire surface area you intend to paint. Sandblasting will help ensure the paint adheres properly and provide an even finish. After sandblasting, clean the plastic with a plastic cleaner to remove any remaining residue.
Now you can apply a high-build primer surfacer, which will fill in any sand scratches and create a smooth surface. Allow the primer to dry completely before proceeding to the next step. Once the primer is dry, sand the surface smooth with 320-grit paper to ensure an even finish. Apply putty to any low spots or imperfections to create a flawless surface.
After the putty is dry, you can apply your chosen paint colour. Allow the paint to dry completely, and then apply a clear topcoat to seal and protect the paint job. Don't forget to add a flex additive to the topcoat.
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Frequently asked questions
First, clean the plastic with warm soapy water. Then, sand the entire surface with 180-grit sandpaper to remove any thin layers that may have formed due to exposure to the elements. Next, scrub the plastic with a scuff pad and a cleaning solution to remove any water-soluble contaminants. Sand the surface again with 180-grit sandpaper to remove any spots you may have missed. Sandblast the ATV plastic with 80-grit aluminum oxide. Finally, apply a primer, paint, and topcoat to seal and protect the paint job.
You can use a rattle can of plastic paint or automotive paint from a reputable automotive paint supplier. Some specific products that have been recommended include Krylon Fusion, Polyvance Plastic Magic, Plastic Magic primer surfacer, Bulldog adhesion promoter, and All Seasons Waterborne Flexible Bumper Sealer.
You can follow the same process as painting ATV plastics that have been removed, but be careful with the products you use as some, like acetone, may melt the plastic.
The best way to paint ATV plastics is to have them professionally painted. However, this can be expensive, so some people choose to paint their ATV plastics themselves.










































