
Painting four-wheeler plastics is a time-consuming and challenging task, but it can be done with the right tools and preparation. The first step is to clean the plastic surface and sand it down to create a rough texture, which helps the paint adhere better. It is important to use the correct type of sandpaper and sandblasting equipment for this process. After sanding, the plastic should be cleaned again with a special plastic cleaner to remove any remaining chemicals or substances that could interfere with the paint. Once the plastic is prepared, a suitable primer should be applied and left to dry completely. The next step is to apply an even layer of paint designed for use on plastics, such as spray paint, acrylic, or enamel. Finally, a clear coat can be applied for added protection and a smoother finish.
Characteristics and Values
| Characteristics | Values |
|---|---|
| Preparation | Clean the plastic, sand the entire surface, scrub with Scuff Magic and a red scuff pad, sand again, sandblast, and clean with a plastic cleaner |
| Primer | Epoxy primer, high-build waterborne primer surfacer, or automotive plastic primer |
| Paint | Spray paint, acrylic, or enamel; brands include Krylon, Valspar, and Rust-Oleum |
| Coats | 2-3 coats of primer, 2-4 coats of paint, and 3 coats of clear coat |
| Sanding | Sand with 60-100 grit sandpaper for large areas, 220 grit for smaller spaces, and 400 grit in the later stages; wet sand with 600 or 800 grit before the final coat |
| Additional Steps | Apply Plastic Magic, Putty Flex for imperfections, and a flexible bumper sealer; add a flex additive to the topcoat |
| Drying Time | Primer: 4-6 hours; Paint: varies according to the type of paint chosen |
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What You'll Learn
- Sanding: Use sandpaper or a sandblaster to roughen the surface
- Cleaning: Use a plastic cleaner to remove chemicals and contaminants
- Priming: Apply a flexible automotive primer to ensure paint adhesion
- Painting: Use spray paint, acrylic, or enamel designed for plastics
- Clear Coating: Apply a clear coat for protection and a smooth finish

Sanding: Use sandpaper or a sandblaster to roughen the surface
Sanding is an important step in preparing plastic for painting. It helps create a surface that the paint can properly adhere to, reducing the chances of the paint peeling off or becoming uneven. When sanding plastic, it is crucial to use the correct type of sandpaper and technique to avoid damaging the material.
Start by choosing the right sandpaper grit for sanding plastic. Medium-grit sandpaper (150-220 grit) is suitable for roughening the surface and improving paint adhesion. Fine-grit sandpaper (240-400 grit) is ideal for creating a smooth surface without scratching the plastic. For wet sanding, use fine-grit sandpaper (600-800 grit) to smooth out any surface imperfections in the primer. If you need to remove scratches or blemishes, use a higher grit range of 1500 to 2000.
When sanding, it is important to be cautious and gentle to avoid damaging the plastic. Use a sanding block or a sanding sponge/foam block for curved surfaces and small crevices. Keep the sanding paper strokes random and move the sandpaper or sponge in circular motions to avoid creating harsh lines or deep scratches. You can also try wet sanding, which involves using sandpaper with water, to achieve a smoother finish and prevent sanding dust from scratching the surface.
After sanding, it is essential to clean the plastic surface to remove any dust or sanding residue. Use a damp cloth to wipe down the surface, and ensure the plastic is completely dry before proceeding to the next step of the painting process.
By properly sanding the four-wheeler plastics, you will create a surface that the paint can adhere to evenly and durablely. This step is crucial in achieving a professional-looking paint job and ensuring the paint withstands the tough conditions of forest trails.
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Cleaning: Use a plastic cleaner to remove chemicals and contaminants
To successfully paint ATV plastics, it is important to clean the plastic to remove chemicals and contaminants. This can be done with a plastic cleaner, such as Polyvance plastic cleaner, Torque Detail Plastic Restore, or a simple automotive cleaner and a sponge. This step is crucial as it ensures that the paint will properly adhere to the surface and creates a smooth and consistent base.
The first step is to use a plastic cleaner to remove any dirt, grime, or oily stains from the plastic surface. This can be done with a product specifically designed for plastic, such as X-Team Spray Cleaner or Simple Green, or a general automotive cleaner. For tough dirt or stains, a stiff brush can be used in conjunction with the cleaner. This step ensures that the plastic surface is free of any contaminants that could interfere with the painting process.
Some common contaminants that can be removed with a plastic cleaner include bug guts, bird droppings, water spots, tree sap, iron deposits, brake dust, and overspray. These contaminants may not always be visible, but they can affect the paint adhesion and the overall appearance of the ATV. Therefore, it is important to use a cleaner that is designed to remove these types of contaminants.
Additionally, if there are any black marks or stubborn stains on the plastic, a product like Goo Gone can be used. Goo Gone is non-toxic, orange-scented, and effective at removing marks and stains. Another option is to use a mixture of paint thinner and boiled linseed oil, which can restore oxidized plastic and give it a like-new appearance.
After cleaning, it is important to dry the plastic surfaces thoroughly. This can be done using the heat of the sun and a lint-free cloth or, if available, an air compressor to reach all the nooks and crannies. Ensuring that the plastic is completely dry helps prevent the formation of rust spots and provides a good base for the next steps in the painting process.
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Priming: Apply a flexible automotive primer to ensure paint adhesion
To ensure the paint adheres to the plastic, priming is a crucial step in the painting process. It is important to select a flexible automotive primer designed specifically for use on plastics. This is because plastics bend and wobble, so a flexible primer will move with the plastic and prevent the paint from cracking or peeling.
Before priming, ensure the four-wheeler plastic is thoroughly cleaned and dried. This step removes any dirt, debris, grease, oil, wax, or gas that may interfere with the adhesion of the primer and paint. It is recommended to use a plastic cleaner or a wax and grease remover for this step.
Once the plastic is clean and dry, it's time to apply the primer. Choose a primer that is compatible with the paint you will be using and follow the instructions on the product. Some primers may require light sanding before application to create a rough surface for better adhesion. Apply 2-3 light coats of the primer, allowing each coat to dry completely before applying the next. The drying time can vary but is typically between 4 to 6 hours for primer.
After priming, you may need to sand the surface again with fine-grit sandpaper to create a smooth base for the paint. This step will also help the paint adhere better and result in a smoother final finish. Remember to wear protective gear, such as a mask and clothes you don't mind getting ruined, during the priming and sanding process.
By following these steps and choosing the right primer, you will ensure that the paint adheres properly to the four-wheeler plastic and that your final paint job is durable and long-lasting.
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Painting: Use spray paint, acrylic, or enamel designed for plastics
When it comes to painting four-wheeler plastics, you have a few options: spray paint, acrylic paint, or enamel paint designed for plastics. Each option has its own advantages and considerations. Here is a detailed guide for each type of paint:
Spray Paint:
Before using spray paint, it is important to clean the plastic surface thoroughly. Use a cleaner like TSP to remove any dirt, chalk, or grease. If there are loose debris or a chalky texture on the surface, lightly sand the area. Once the surface is prepared, you can use a spray paint specifically designed for adhesion to plastic, such as Krylon Fusion All-In-One. Apply the spray paint using a smooth and even sweeping motion, overlapping your spray pattern by about one-third with each pass. Allow the paint to dry completely before removing any painter's tape and reattaching hardware. For added protection, especially for outdoor items, consider using a clear, non-yellowing spray coating.
Acrylic Paint:
Acrylic paint can be used on plastic, but it may require some extra preparation. If you are using cheap or regular acrylic paint, you must prepare the plastic surface or use a special primer designed for plastics. When applying the paint, use a sponge to dab the paint onto the surface instead of brush strokes to achieve a different texture. You can create various colours and effects by mixing acrylic paints. After you finish painting, let it dry completely. The final step is to coat the painted surface with varnish to protect the acrylic from flaking off, as it doesn't adhere well to plastics.
Enamel Paint:
Enamel paint can be used on plastic, but there are a few considerations. Enamel paint is typically more toxic than other types of paint, and it requires a lacquer remover for clean-up, which can be flammable. Enamel paint may not be the best option if you are looking for a simple and safe paint job. It is important to note that you should not apply enamel paint over acrylic paint, as it will result in an uneven texture or ruin the underlying paint. However, acrylic paint can be applied over enamel paint. If you choose to use enamel paint, consider using a hobby enamel primer or a commercial-grade primer like Krylon.
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Clear Coating: Apply a clear coat for protection and a smooth finish
Painting four-wheeler plastics is a time-consuming and challenging process. However, with the right tools and preparation, you can achieve a smooth and protected finish. Once you have completed the initial preparation, sanding, and painting, it is time to apply the clear coat.
The clear coat is a crucial step in protecting your paint job and ensuring a smooth, glossy finish. It is recommended to use a clear coat with a flex agent to ensure the coating can withstand the natural movement and bending of plastics. You can find these products at auto part stores or online.
Before applying the clear coat, ensure the surface is clean and free of any contaminants. Use a product like Pre Kleano 1000, applied with a rag, to thoroughly clean the plastic. This step ensures that the clear coat will adhere properly to the surface.
Apply the clear coat in thin, even layers. Depending on the product you choose, you may need to apply multiple coats. For example, one source recommends applying three coats of Plasti-kote clear coat, which provided excellent results. Allow each coat to dry thoroughly before applying the next.
After applying the final coat, it is essential to let the paint cure completely. Avoid touching or installing any components for at least a week to ensure the paint has fully hardened. This patience will ensure that your hard work pays off and that you don't accidentally damage the finish.
By following these steps and allowing adequate curing time, you will have a smooth, protected finish on your four-wheeler plastics that will withstand the elements and maintain its appearance.
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Frequently asked questions
The first step is to clean the plastic. Once this is done, sand the entire surface with 180-grit sandpaper to remove any thin "crust" that may have formed.
After sanding, scrub all the plastic with a plastic cleaner and a scuff pad to remove any water-soluble contaminants and other impurities. Then, sand the surface again with 180-grit sandpaper to remove any spots or "crust" that you missed earlier.
The next step is to sandblast the surface with 80-grit aluminum oxide. After this, clean the plastic with a plastic cleaner and then apply a primer.
The best paint for ATV plastic will be spray paint, acrylic, or enamel. Krylon, Valspar, and Rust-Oleum are common brands that make paints specifically for plastic.











































