
Painting an inflatable plastic surface can be challenging due to the material's flexibility and the potential for cracking or bubbling. To ensure a successful outcome, it is crucial to prepare the surface properly. This includes cleaning the inflatable with a suitable product, such as Polymarine Inflatable Boat Cleaner, to remove dirt, oxidation, and grease. Once cleaned and dried, a solvent primer cleaner, such as Polymarine '2903 PVC & Hypalon Primer Cleaner', should be applied to the surface with a lint-free cloth, paying attention to seams, nooks, and crannies. After this preparation, you can select an appropriate paint, such as Superflex flexible PVC paint, which is designed for inflatable boats and offers a highly elastomeric finish that can stretch without cracking or flaking. When applying the paint, it is recommended to use a brush with natural bristles, as synthetic bristles may dissolve due to the solvents in the paint. It is also suggested to apply light, even strokes and avoid thick coats to ensure maximum flexibility.
Characteristics and Values
| Characteristics | Values |
|---|---|
| Paint type | Acrylic paint, urethane primer, disperse dye, puff paint, flexible paint, Superflex flexible PVC paint, inflatable boat paint, Liquid Rubber, Top Side paint, Tuff-coat |
| Paint application | Apply thin layers of paint, use a brush with natural bristles, cut in around edges of seams, apply to flat areas in light even strokes, apply second coat when at least 'firm dry' |
| Surface preparation | Check for rough imperfections, clean inflatable tubes of dirt, oxidation and grease, use solvent primer cleaner, mask areas with low-tack tape |
| Preservation | Apply a coat of Polymarine 'Inflatable Boat Finish' to maintain the new finish and resist UV effects |
| Other considerations | Ensure the paint is suitable for the material, consider using a thinner with acrylic paint to prevent cracking, use a damp cloth with toluene to wipe down the surface |
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What You'll Learn
- Surface preparation: Clean the surface of any dirt, oxidation and grease
- Paint application: Shake the paint tin and use a brush with natural bristles
- Paint type: Use flexible paint to avoid cracking
- Paint finish: A satin finish will be highly elastomeric and resistant to wear
- Alternative methods: Consider using dye, puff paint, or a plastic sealer

Surface preparation: Clean the surface of any dirt, oxidation and grease
Before painting an inflatable plastic surface, it is important to prepare the surface by cleaning it and removing any dirt, oxidation, or grease. This will ensure that the paint adheres properly and creates a smooth and aesthetically pleasing finish.
Begin by gently washing the surface with a mild soap or detergent and water to remove any dirt, dust, or grease. Use a soft cloth or sponge to avoid scratching the plastic. Rinse the surface thoroughly with clean water and allow it to dry completely.
If there is any oxidation present, which appears as a chalky or rough texture on the plastic, you can use a variety of methods to remove it. One method is to use a mixture of vinegar and water. Soak a cloth in the vinegar and water solution and gently wipe down the oxidized areas. You can also use commercial plastic restorers, such as "Solution Finish", which can restore and reverse oxidation. Alternatively, you can use sandpaper to gently sand away the oxidation, being careful not to damage the plastic surface.
For heavily oxidized areas, a stronger solution may be necessary. Create a mixture of laundry detergent, household cleaner, bleach, and water. Wear protective gear, such as rubber gloves and goggles, when handling this solution. Apply the mixture to the oxidized areas and allow it to soak for a few minutes before rinsing it off with clean water. Ensure that you thoroughly wash the surface with soap and water afterward to remove any residue.
Once the surface is clean and free of oxidation, you can proceed with the painting process, ensuring a smooth and even finish.
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Paint application: Shake the paint tin and use a brush with natural bristles
When it comes to painting inflatable plastic, there are a few key steps to follow to ensure a successful outcome. One crucial aspect is the paint application itself, which can make or break the final result. Here are some detailed instructions for this critical stage of the process:
Paint Application:
Before you begin, make sure you have chosen the right paintbrush for the job. It is recommended to use a good-quality brush with natural bristles. Avoid synthetic bristles, as they may dissolve due to the solvents present in certain paints, such as Superflex.
Now, you can start by shaking the paint tin vigorously to ensure the paint is well-mixed. This step is crucial, as it helps to achieve a consistent colour and texture throughout your painting process. Pour the amount of paint you intend to use for that session into a paint kettle or a similar container. Stir the paint occasionally as you work to prevent it from settling.
When loading your brush, ensure it is not freshly loaded with paint. It's best to wait until the brush is semi-depleted, as this helps avoid bleeding under the masking tape if you are using one. Start painting by cutting in around the edges of all seams, patches, and up to the leading edge of the masking tape if applicable.
Apply the paint to flat areas using light, even strokes. Aim for a low build to maximise flexibility and avoid thick coats. Remember to paint along and away from the leading edge, not into it. This technique helps create a smooth, uniform finish.
If you need to apply a second coat, wait until the first one is at least 'Firm Dry'. When applying the second coat, use a full brush, but be careful not to overwork the paint, as this could cause the second coat to re-dissolve the first one.
By following these detailed instructions for paint application, you can achieve a professional-looking finish on your inflatable plastic project, whether it's a boat, kayak, or something else. Remember to take your time, work in a well-ventilated area, and always follow the safety instructions on your paint products.
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Paint type: Use flexible paint to avoid cracking
Painting an inflatable plastic object can be challenging due to the smooth and non-porous nature of plastic surfaces, which often results in poor adhesion and paint peeling or flaking off. To ensure your paint job is durable and does not crack, it is crucial to select the appropriate paint type and properly prepare the surface.
One essential consideration is the flexibility of the paint. Inflatable plastic objects are typically made of soft, flexible materials that can bend and move. Therefore, choosing a flexible paint designed for soft plastics is vital to ensure the paint can handle the movement and stress of the object without cracking.
KBS Coatings offers a range of products specifically designed to help paint adhere to plastic surfaces. Their Fusion FPP – Flexible Plastics Primer is a user-friendly spray paint primer that promotes superior paint adhesion on flexible surfaces like plastics, urethanes, and fiberglass. This primer is formulated to create a strong bond between the paint and the plastic surface, resulting in better adhesion and a durable finish. Additionally, its fast-drying time allows for quick build-up of film thickness.
Another option for flexible paint is to use products made with highly resistant polyurethane resins, cross-linked with aliphatic isocyanate. These paints are designed to be flexible and can tolerate twisting and bending without cracking. They are commonly used on materials such as polyurethane and natural rubber and are suitable for outdoor environments, providing maximum resistance.
When painting inflatable plastic, it is also important to consider the presence of plasticizers and silicones, which can impact paint adhesion. An adhesion test is recommended before painting to ensure the paint will adhere properly to the surface. Proper surface preparation is also key to ensuring the paint adheres well and does not crack over time.
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Paint finish: A satin finish will be highly elastomeric and resistant to wear
Painting an inflatable plastic surface requires a paint finish that is both durable and flexible. A satin finish is an excellent choice for this, as it offers a balance between a matte and a high-gloss finish, resulting in a subtle and elegant sheen.
Satin paint is known for its durability and resistance to wear and tear. It is often chosen for areas that experience frequent use or require easy maintenance, such as doors, windows, and cabinets. This makes it ideal for inflatable surfaces that may be subjected to abrasion or exposure to the elements. The satin finish will help protect the underlying material and ensure that the paint job lasts longer.
One of the key advantages of a satin finish is its ability to resist mildew and mould. This is especially beneficial for inflatable objects that may be stored in damp conditions or exposed to moisture. By using a satin finish, you reduce the risk of mildew buildup, which can not only be unsightly but also detrimental to the integrity of the paint and the inflatable surface itself.
Additionally, satin paint is known for its washability. Its smooth surface allows for easy cleaning and maintenance. This is particularly useful for inflatables that are frequently handled or used outdoors, as they may require regular cleaning without compromising the paint's finish.
When compared to high-gloss or semi-gloss finishes, satin paint falls somewhere in the middle in terms of sheen level. It reflects light subtly, creating a sophisticated look. However, it is important to note that this reflectivity can also highlight imperfections on the surface, such as cracks or bumps. Therefore, it is crucial to ensure that the surface is properly prepared and free of any dirt, grease, or flaws before applying the satin finish.
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Alternative methods: Consider using dye, puff paint, or a plastic sealer
If you're looking to add some colour or design to your inflatable plastic, there are a few alternative methods to consider. Using dye, puff paint, or a plastic sealer can achieve unique and personalized results.
Dyeing inflatable plastic is a great option, especially for acrylic plastic products. This method allows you to achieve your desired colour and add a personal touch to your items. You can use food colouring or synthetic dyes, depending on the size and type of plastic. For small, clear acrylic objects, food colouring works well, especially if you're dyeing the inside of the object to prevent colour rub-off. For larger or irregularly shaped items, boiling them in dye is a long-lasting solution. Remember to clean your object before dyeing, and protect your workspace to avoid any spills or stains.
Puff paint is another fun option that works on various surfaces, including plastic. It comes in easy-to-squeeze bottles and can be applied directly to your inflatable plastic item. Puff paint dries to a soft 3-D finish that won't crack or peel. You can create designs and add texture to your inflatable plastic by using a hair dryer, heat gun, or oven to make the paint puff up.
Plastic sealants are also an option for inflatable plastic, but they are typically used for repairs or bonding rather than colouring. There are different types of plastic sealants available, depending on the plastic you're working with. Two-part plastic adhesives create a rigid, strong bond, while single-tube sealants provide a flexible seal for softer plastics. If you're looking to join or repair inflatable plastic, a plastic sealant might be the right choice.
Each of these alternative methods offers a unique way to customize or repair your inflatable plastic items. Whether you choose to add colour with dye, create designs with puff paint, or bond pieces together with plastic sealant, you can achieve the desired look and functionality for your inflatable plastic projects.
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Frequently asked questions
There are a few options for painting inflatable plastic. Superflex flexible PVC paint is one option that is highly elastomeric and has an extreme stretch ratio that will not crack or flake off. You can also use Top Side paint, which can be used to make new inflatables look newer or old inflatables look new again. Tuffcoat is another option for major repairs and restoration of old inflatables.
Before painting, the surface of the inflatable plastic should be checked for any rough imperfections, which can be remedied and cleaned. The inflatable tubes must then be cleaned of dirt, oxidation, and grease using a boat cleaner and then thoroughly rinsed and dried. Once the surface is clean, a final preparation can be made using a solvent primer cleaner applied with a clean, dry, lint-free cloth.
It is recommended to apply paint to inflatable plastic using a good brush with natural bristles. Synthetic bristles may dissolve due to the solvents present in the paint. When painting, it is important to avoid thick coats and to apply the paint in light, even strokes using low build for maximum flexibility.
Using a gloss paint roller is not recommended for painting inflatable plastic as they are usually synthetic and prone to breaking down due to solvents, which can spoil the final finish.
To maintain the finish and resist the effects of UV, it is recommended to apply a regular coat of inflatable boat finish each time you clean your inflatable.











































