
Painting a dirt bike tank requires a different process from painting metal parts. It requires skill, effort, and time to achieve a professional finish. There are several methods to paint a dirt bike tank, depending on the type of plastic and the desired finish. One method is to use a bed liner spray, but this can be challenging to get to stick to the plastic. Another method is to chemically treat the surface of the plastic to allow adhesion before painting. A third method is to use a light mist of spray paint, allowing each coat to dry before applying the next, which can create a glossy finish.
Characteristics and Values Table for Painting a Plastic Dirt Bike Tank
| Characteristics | Values |
|---|---|
| Surface Preparation | Clean the surface with acetone, remove dust with a microfiber cloth, and scuff the surface with sandpaper for better adhesion |
| Paint Type | Krylon Fusion, Plasti-coat, satin white plastic bonding paint, fibreglass resin with pigment, car paint with metal specs |
| Application Technique | Lightly mist the surface, wait 10 minutes between coats, apply up to seven coats |
| Drying and Finishing | Ensure each coat dries completely before applying the next, polish and buff after the final coat |
| Common Issues | Paint bubbling due to fuel vapors, peeling, discolouration |
| Troubleshooting | Pop bubbles with a pin and press them back, use fibreglass resin to prevent bubbling |
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What You'll Learn

Removing old paint and decals
Removing Decals:
The secret to removing old decals is to apply heat and make them pliable before peeling them off. Start by retrieving a hairdryer and setting it to high heat. Hold the hairdryer about an inch away from the decal and move it back and forth for approximately 30 seconds. Be careful not to overheat the decal, as this can soften the paint underneath. Once the decal is warm, use a thin object like a credit card to gently lift and peel it off. If the decal is still resistant, apply heat for a few more seconds and continue peeling slowly. Once the decal is removed, use a product like WD40 to wipe away any residual glue.
Removing Old Paint:
To remove old paint, you can use a combination of chemical solvents and sanding. Start by cleaning the tank with a solvent like acetone to remove any grease, fuel residue, or dirt. Next, you can use a chemical paint stripper like Methyl Ethyl Ketone (MEK) to remove the paint. Keep the area wet by wrapping it in plastic wrap, as MEK evaporates quickly. Alternatively, you can use a product specifically designed for paint removal, such as Dad's Stripper. After removing the majority of the paint, you can use sandpaper to smooth out the surface and remove any remaining paint. Start with a lower grit sandpaper and gradually increase the grit size. Finish by polishing the surface with a rubbing compound to restore its shine.
Preventing Paint Bubbling:
Paint bubbling is a common issue with plastic dirt bike tanks. To prevent this, ensure that the tank is thoroughly cleaned and prepared before painting. Consider using a primer or a chemical treatment to "activate" or "modify" the surface, which will improve paint adhesion. Additionally, always empty the fuel tank and allow it to air out between rides, as fuel vapors can permeate through the plastic and cause bubbling.
Remember to work in a well-ventilated area and wear the appropriate safety gear when handling chemicals and power tools. With careful preparation and the right techniques, you can successfully remove old paint and decals from your dirt bike tank, setting the foundation for a fresh and long-lasting paint job.
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Cleaning and preparing the tank
Before painting your dirt bike tank, it is important to clean and prepare the plastic surface thoroughly. Here is a step-by-step guide to help you through the process:
Firstly, remove the plastic tank from your dirt bike. Place it on a flat, stable surface, preferably on top of cardboard to protect the underlying surface from any paint or chemicals. This will also provide a good base for you to work on without damaging your bike's other components.
Next, you will need to remove any existing paint, decals, or warning stickers from the tank. To do this, use a paint remover that is safe for plastics, such as Xylene, or a similar adhesive gunk remover. Wear rubber gloves for protection. Soak a paper towel in the paint remover, and apply it to the surface. You may need to repeat this process several times, using multiple paper towels to cover the entire tank. Wait for at least 15-30 minutes, and then start rubbing the paint with the paper towel to remove it completely.
Once the old paint has been removed, thoroughly clean the tank inside and out. Use a solvent like acetone to wash away any remaining fuel residue, grease, or other contaminants. Rinse the tank with clean water and allow it to dry completely.
After the tank is dry, use a microfiber cloth to remove any dust or remaining debris from the surface. Spray the tank with a gunk remover once more, and wipe it down with the microfiber cloth. This will ensure that the surface is completely free of any substances that may interfere with the new paint job.
Finally, to prepare the plastic surface for painting, you may need to lightly scuff or sand the tank. This process will help the new paint adhere better to the plastic. Use a fine-grit sandpaper and lightly scuff the surface, being careful not to apply too much pressure, which could damage the plastic.
Now your dirt bike tank is clean and prepared, and you can begin the painting process. Remember to follow the specific instructions for your chosen paint, and always work in a well-ventilated area.
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Choosing the right paint
Painting a dirt bike tank can be tricky, and there are several factors to consider when choosing the right paint. Firstly, it is important to determine the type of plastic your tank is made of. In a forum, a user named Roberto C. mentions that the manufacturer Acerbis informed him that their off-road (dirt) bike tanks are made of Reticulated Polyethylene (PE-X) and are not paintable. However, he also mentions that painting can be done if the tank is fluorinated. Therefore, understanding the specific plastic composition of your tank is crucial before selecting a paint.
Another critical aspect is the paint's adhesion to the plastic surface. Several users in the forums have experienced issues with paint peeling and bubbling due to inadequate adhesion. To address this, you can scuff or lightly sand the surface of the tank to create a rough texture that promotes better paint adhesion. Additionally, you can look for paints specifically designed for plastic surfaces, such as Krylon Fusion for Plastic, which has been recommended by multiple users.
When choosing paint, it is essential to consider the colour and finish you desire. Some paints may offer a wider range of colour options, while others may provide a specific finish, such as satin or gloss. If you are looking for a particular colour, ensure that the paint you choose can achieve that shade effectively. Additionally, consider whether you want a paint that can be sprayed on or applied with a brush or roller, as this will impact your application process.
Fuel resistance is a crucial factor when choosing paint for a dirt bike tank. Since the tank will be in constant contact with fuel, you need a paint that can withstand exposure to petrochemicals without peeling, bubbling, or discolouring. Some users have recommended fuel-resistant coatings, such as those used on fighter jets, which can provide a durable and long-lasting finish. However, finding these coatings in smaller quantities suitable for a dirt bike tank may be challenging.
Lastly, consider the durability and long-term maintenance of the paint. Choose a paint that is known for its durability and resistance to scratches and chips. Additionally, consider the availability of touch-up paint and the ease of repairing any future damage. Selecting a paint that is easy to maintain and repair can save you time and effort in the long run. By considering these factors, you can make an informed decision when choosing the right paint for your dirt bike tank, ensuring a successful and long-lasting paint job.
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Painting techniques
Painting a dirt bike tank requires a different approach from painting metal parts, and it takes skill, effort, and time to achieve a professional finish. Here are some techniques to help you paint your dirt bike tank like a pro:
Preparation:
Before starting the painting process, it is essential to prepare the surface properly. Remove the plastic tank from the dirt bike and place it on a cardboard surface. Next, clean the plastic surface thoroughly by removing any dust or residue with a microfiber cloth. If there are any decals or warning stickers, make sure to remove them as well.
Paint Removal:
If your dirt bike tank has existing paint, you will need to remove it before applying new paint. Wear rubber gloves for protection and use a paint remover that is safe for plastics, such as Xylene paint remover or adhesive gunk remover. Soak a paper towel in the paint remover, spread it on the plastic surface, and wait for at least 15-30 minutes. The paint will start to wrinkle and lift; at this point, you can begin rubbing it off with the paper towel.
Surface Treatment:
To ensure proper adhesion of the new paint, you may need to treat the surface of the plastic chemically. This process, known as "activating" or "modifying," improves wet out and adhesion. There are various methods used in the industry to prepare polyethylene surfaces for bonding or painting.
Priming and Sanding:
Before painting, it is essential to prime the surface and create a suitable base for the paint to adhere to. Lightly scuff the surface with sandpaper to create a rough texture that will help the paint stick better. Remove any residue from the sanding process before proceeding to the next step.
Painting Technique:
When applying the paint, it is crucial to follow the manufacturer's instructions for the specific product you are using. Start by applying a very light mist of colour to the surface and allow it to dry for up to 10 minutes. Repeat this process for multiple thin coats rather than applying a single thick coat. This technique helps prevent dripping and ensures a more even finish.
Drying and Recoating:
Always allow each coat of paint to dry completely before applying the next one. Take the time to clean the plastic surface after each coat dries to ensure that there is no dust or residue buildup that could affect the final finish.
Finishing:
Once you have achieved the desired colour and coverage, finish the paint job by buffing and polishing the surface. This will enhance the shine and protect the paint. Additionally, consider applying a clear coat or lacquer to add an extra layer of protection and improve the durability of the paint job.
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Aftercare and maintenance
After painting your dirt bike tank, it's important to take the necessary steps to maintain its appearance and ensure the paint's longevity. Here are some detailed instructions for the aftercare and maintenance of your freshly painted dirt bike tank:
Cleaning and Polishing
- Regularly clean your dirt bike, including the tank, to remove dirt, dust, and debris. Use mild soap, warm water, and a soft cloth to gently wipe down the tank, avoiding any harsh chemicals or abrasive cleaning materials.
- To restore shine and protect the paint, apply a high-quality car polish or wax specifically designed for painted surfaces. Follow the manufacturer's instructions for application and buffing.
- For stubborn stains or marks, use a soft, damp cloth to gently rub the affected area. You can also try using a mild solvent, such as acetone, but always test it on a small, inconspicuous area first to ensure it doesn't damage the paint.
Fuel Management
- To prevent fuel vapors from causing paint bubbling or peeling, always empty the tank and allow it to air out between rides. This is crucial, as fuel vapors can permeate the tank walls and cause paint issues.
- If you notice any fuel leaks or spills on the tank, wipe them off immediately. This will reduce the chances of paint damage or discoloration.
- In case of paint bubbling due to fuel vapors, carefully pop the bubbles with a small pin and press them back flat. Consider applying a coat of fiberglass resin mixed with your chosen pigment to prevent further bubbling.
Surface Protection
- Avoid placing objects on the tank that could scratch or damage the paint surface. This includes wearing clothing with rough patches or metal studs that could rub against the paint.
- If you need to cover the tank for storage or transportation, use a soft, breathable fabric to avoid trapping moisture, which could lead to paint peeling or discoloration.
- Consider applying a clear coat polymer or lacquer to add an extra layer of protection. This will create a barrier between the paint and the elements, making it easier to maintain and clean.
Regular Inspection and Maintenance
- Regularly inspect the paint for any signs of wear, fading, or damage. Look out for cracks, chips, or peeling paint, as these areas can be more susceptible to further deterioration.
- If you notice any minor scratches or scuffs, use a fine-grit sandpaper (e.g., 380-grit or higher) to gently buff out the affected area. Follow this by applying a small amount of touch-up paint to match the original color.
- For more significant damage, such as deep scratches or large areas of paint peeling, you may need to consider repainting the entire tank to ensure a uniform finish.
By following these aftercare and maintenance instructions, you can help prolong the life of your painted dirt bike tank and keep it looking its best for longer.
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Frequently asked questions
Painting a dirt bike tank made of plastic requires a few steps to ensure the paint adheres and does not bubble. First, remove any decals or warning stickers from the tank. Then, clean the tank thoroughly with a product like acetone to remove any grease or fuel residue. Lightly sand the surface of the tank to help the paint stick. Apply a coat of paint designed for use on plastic, such as Plasti-coat, and allow it to dry completely before applying subsequent coats.
It is important to use paint designed for use on plastic surfaces. Some recommended options include Plasti-coat spray paint, Krylon Fusion, and satin white plastic bonding paint. It is also recommended to use a paint that is designed for the colour you want, as some paints may not be suitable for certain colours.
To remove paint from a plastic dirt bike tank, you will need a paint remover that is safe for plastics, such as Xylene paint remover. Wear rubber gloves for protection and place the tank on a cardboard strip. Soak a paper towel in the paint remover and apply it to the tank, waiting at least 15-30 minutes before removing the paint with the paper towel.
Bubbling can occur when fuel vapours permeate through the walls of the tank. To prevent this, it is recommended to empty the tank and leave it to air out between rides. Additionally, using a product like fibreglass resin mixed with pigment can create a solid barrier that will not bubble.










































