Painting Polycarbonate Plastic: A Step-By-Step Guide

how to paint polycarbonate plastic

Polycarbonate is a type of plastic commonly used in model cars and other hobbies. Its surface is smooth, making it difficult for paint to bind to it. However, there are products designed for use on plastics, and some are specifically made for polycarbonate. Before painting polycarbonate, it is crucial to read the instructions carefully and test the paint on a small, inconspicuous area. It is also important to avoid solvent-based paints as they can deform the polycarbonate. To ensure paint adhesion, the polycarbonate surface must be free of grease and dirt, and a suitable primer should be applied.

Characteristics Values
Types of Paint Krylon Fusion, Rust-Oleum, Tamiya, Pactra Paint, Sikkens
Paint Application Airbrush, Roller, Spray
Paint Adherence Use a primer, degrease with lukewarm soapy water and anti-static cleaner, sand if necessary
Paint Testing Try on a small, inconspicuous area first
Paint Drying Allow to dry thoroughly, follow drying times on packaging, finish with a clear coat
Paint Distance Observe recommended spraying distance
Paint Temperature Ensure correct ambient temperature

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Choosing the right paint

One option is to use paints formulated for transparent, flexible polycarbonate bodies, such as those found on remote-controlled (RC) cars. Tamiya offers a range of polycarbonate paints suitable for small surfaces. These paints are available in spray cans and paint markers, providing flexibility for different projects. If you're working on a larger surface, acrylic paint applied with a roller is recommended.

When painting polycarbonate, it's important to avoid solvent-based paints at all costs. These paints will cause the polycarbonate sheet to soften and deform. Instead, opt for paints specifically designed for use on plastics, such as those offered by Rust-Oleum and Krylon Fusion. While these brands do not explicitly mention polycarbonate, they can be tested on a small, inconspicuous area first to ensure compatibility.

It's worth noting that some paints, like Pactra Paint by Testor, are formulated for specific polycarbonate brands, such as Lexan. Pactra offers a wide range of colours in categories like car acrylics, aircraft acrylics, and car lacquers. Additionally, they provide masking tapes designed to work with polycarbonate, enabling more intricate finishes.

Before painting, it's crucial to prepare the polycarbonate surface properly. This includes cleaning it with lukewarm soapy water and an anti-static cleaner to remove any grease or dirt that may hinder paint adhesion. Depending on the project, you may also need to sand the polycarbonate or apply a suitable primer to enhance the paint's adhesion.

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Preparing the plastic surface

Firstly, it is essential to clean the polycarbonate surface thoroughly with lukewarm soapy water and an anti-static cleaner, such as Vuplex, to ensure there is no grease or dirt remaining on the sheet. This step is vital as any remaining dirt or grease can cause scratches when the sheet is dried.

Next, consider whether you need to sand the polycarbonate surface. This decision depends on the purpose of the polycarbonate sheet. For example, if you are using the polycarbonate as a canvas for a painting, you may not need to sand it and can proceed to the next step. However, if you are painting modelling objects, you may need to sand the surface to create a better adhesion base for the paint.

After cleaning and sanding (if necessary), an expert tip is to place the polycarbonate sheet in an oven at 40° Celsius for 10 minutes. This step helps remove all traces of moisture, and the heat improves the adhesion of the primer and paint.

Finally, select a suitable primer for polycarbonate or plastic, such as the Redox BL multi-primer from Sikkens. The primer ensures good adhesion to the panel surface and provides an excellent base for the paint. Always read the instructions carefully before applying the primer and allow the recommended drying time before proceeding to the painting stage.

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Using a primer

To paint polycarbonate plastic, using a primer is essential. The primer ensures good adhesion to the panel surface and creates an excellent base for the paint. It is important to use a primer that is suitable for polycarbonate or plastic and can be painted over. For instance, the Multi Primer from Sikkens.

Before applying the primer, the polycarbonate sheet must be properly prepared. First, wash the sheet with a water-based soap using a nylon sponge, and thoroughly rinse off any residue. Then, let the sheet dry for about two hours. Next, sand the sheet with 100-grit sandpaper and a power sander until it feels rough to the touch. This roughening process enhances the adhesive qualities of the sheet. It is also important to make the sheet dust-free after sanding.

When applying the primer, maintain an 8-inch distance between the spray tip and the polycarbonate sheet to prevent sagging. After applying the primer, let the sheet dry for at least two hours. It is crucial to follow the instructions on the primer carefully and allow sufficient drying time.

Once the primer is dry, you can proceed with painting. For best results, use a foam roller with two rounded sides to avoid streaks. It is recommended to use a paint that is specifically designed for polycarbonate, such as Tamiya polycarbonate paints, or Pactra paint, which is available in spray cans. Avoid using solvents or acetone as they can soften the polycarbonate.

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Application methods

Before painting, it is essential to prepare the surface of the polycarbonate plastic. The surface of polycarbonate plastic is smooth, so it is difficult for paint to adhere. To improve paint adhesion, you can use a scotch brite pad to roughen the surface. You can also place the sheet in an oven at 40° Celsius for 10 minutes to remove all traces of moisture. Make sure to clean the sheet with lukewarm soapy water and an anti-static cleaner to ensure there is no grease or dirt that could cause scratches when drying the sheet.

Using a primer is essential to ensure good adhesion to the panel surface. Choose a primer that is suitable for polycarbonate or plastic and can be painted over, such as the Redox BL multi-primer from Sikkens. Always read the instructions carefully before use and follow any specific recommendations for resanding or reapplication.

When painting, always try the paint out on a small, inconspicuous area first. If you are using masking tape to create clean lines, remove it after the surface is dust dry but before the paint has cured, so you don't pull the paint away with the tape. Then, let the paint dry and harden thoroughly, following the drying time stated on the packaging.

For spray-painting, it is advisable to finish the paint layer with a polyurethane-based clear coat to protect the paint and create a more beautiful result.

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Drying and finishing

Once you've applied your paint, it's important to give it ample time to dry. For spray painting, it's advisable to finish the paint layer with a polyurethane-based clear coat. This will protect the paint layer and create a more beautiful result.

If you've used masking tape, you can remove it once the surface is dust dry. Because the paint has not yet cured, the tape will come away easily, and you won't pull the paint away with it.

Then, let the paint dry and harden thoroughly. Keep to the drying time as stated on the packaging of your paint. For example, Krylon Fusion dries quickly and will cure in seven days.

After the paint has dried, you can apply a clear coat for a glossy finish. Rust-Oleum offers more than 20 products available for use on plastics, including several types of primer and clear coats.

Frequently asked questions

There are a variety of products that can be used to paint polycarbonate plastic. Krylon Fusion paint is formulated to work on most plastics, though it does not specifically mention polycarbonate. Rust-Oleum has more than 20 products available to be used on plastics, including primer and clear coats. Tamiya has a line of paints designed for transparent RC car bodies, and Pactra Paint is formulated specifically for Lexan, a polycarbonate brand.

It is important to clean the surface with lukewarm soapy water and an anti-static cleaner to ensure there is no grease or dirt remaining. An expert tip is to place the sheet in an oven at 40° Celsius for 10 minutes to remove all traces of moisture and improve the adhesion of the primer and paint.

Using the correct primer is essential for the paint to adhere well. Use a primer that is suitable for polycarbonate or plastic, such as the Redox BL multi primer from Sikkens.

Always try the paint on a small, inconspicuous area first. Avoid solvent-based paints as they will cause the polycarbonate sheet to soften and deform. For larger surfaces, apply acrylic paint with a roller. For spray painting, observe the recommended spraying distance and temperature and spray in several layers. Finish with a polyurethane-based clear coat to protect the paint layer.

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