Painting Plastic On A Chevy Avalanche: A Step-By-Step Guide

how to paint the plastic on a chevy avalanche

The Chevrolet Avalanche is a unique vehicle that combines the features of a pickup truck and a full-size SUV. One of its notable characteristics is the black or dark grey plastic cladding that runs from the roof, down the sides, and along the top of the bed. Over time, this cladding can become discoloured or faded, leading owners to seek restoration or a new paint job. Painting the plastic cladding on a Chevy Avalanche can be a DIY project, but it requires careful preparation and the right materials to ensure a smooth and durable finish. In this discussion, we will explore the steps and techniques to achieve a professional-looking paint job on the plastic cladding of a Chevy Avalanche.

How to Paint the Plastic on a Chevy Avalanche

Characteristics Values
Sanding Use 80-grit sandpaper to get the surface almost smooth, then 100-grit sandpaper to finish smoothing and remove any hairs
Cleaning Use a Tack rag to clean the pieces and move them to a clean area
Primer Spray one or two thin coats of self-etching primer on the cladding, allowing 15-20 minutes to dry
Paint Use automotive spray paint or automotive paint in a spray gun, applying two thin coats and allowing 30-60 minutes for each coat to dry
Clear coat Apply two to three coats of clear coat paint, allowing 30 minutes of drying time between each coat
Drying time Let the final coat dry for about one full day before touching or driving the vehicle
Alternative products Rustoleum Universal Paint, Ace Hardware Satin Black Paint, Gatorback Coatings, Gatorback Textured Plastic Cleaner, Gatorback Textured Plastic Coating, AMMO NYC Plastic Restoration Wipes, Dupli Color Trim and Bumper Paint

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Sanding the plastic

Remove the Cladding:

Start by removing the cladding pieces that need to be painted. Some pieces, such as the triangular cladding, must be removed to access the underlying plastic for sanding and painting. Removing the cladding makes it easier to work on and ensures that you don't accidentally damage other parts of the vehicle.

Select the Right Sandpaper:

Choose the appropriate sandpaper grit for sanding plastic. In this case, 200-grit sandpaper is recommended. The sandpaper should be fine enough to dull and smooth the plastic surface without creating deep scratches. Avoid using extremely coarse sandpaper, as it can leave visible scratches that will be challenging to cover with paint.

Sand the Cladding:

Using the 200-grit sandpaper, sand every inch of the plastic cladding that you plan to paint. Sand until the surface is dull and slightly smoother to the touch. It is important not to over-sand and create a completely smooth surface. The goal is to create a slightly rough texture that will help the paint adhere better. Take your time and be thorough, ensuring that you sand all the nooks and crannies of the cladding.

Wet Sanding (Optional):

In some cases, you may consider wet sanding as an additional step. Wet sanding can help to achieve a smoother finish and is often done after the initial sanding with 200-grit sandpaper. Use a range of wet/dry sandpapers with progressively finer grits, such as 800, 1000, and 2000. Wet the sandpaper and sand the surface in a circular motion, applying light pressure. This process can help remove any scratches left by the previous sanding step and create an even smoother base for painting.

Clean the Surface:

After sanding, it is essential to clean the sanded cladding thoroughly. Use a wax and grease remover, along with a microfiber towel, to wipe down the surface. This step ensures that all sanding dust and any oily residue from your hands or other contaminants are removed. A clean surface is crucial for the paint to adhere properly and achieve a smooth finish.

By following these steps, you will effectively sand the plastic cladding on your Chevy Avalanche, preparing it for the subsequent painting process. Remember to take your time, work in a well-ventilated area, and wear the appropriate protective gear, including gloves and a mask, during the sanding process.

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Cleaning the plastic

To paint the plastic on a Chevy Avalanche, you must first clean the plastic surface. This process will differ depending on the type of plastic and its location on the car. Here is a step-by-step guide on how to clean the plastic on a Chevy Avalanche:

  • Remove the cladding pieces: Start by removing the triangular cladding pieces that need to be sanded and painted. This is necessary as you won't be able to effectively sand and smooth these pieces without taking them off.
  • Sand the cladding: Use a Random Orbital sander with 80-grit open-face sandpaper to sand the cladding until it is almost smooth. Then, use 100-grit sandpaper to finish smoothing and remove any hair-like strings that may have formed during the previous step.
  • Clean with a tack rag: Once the cladding is sanded, use a tack rag to wipe down the pieces and remove any remaining dust or debris.
  • Clean with a plastic/leather prep cleaner: Spray the sanded and wiped-down pieces with a plastic/leather prep cleaner to ensure the surface is thoroughly cleaned and prepared for the next steps.

Cleaning the Interior Plastic:

  • Choose an appropriate cleaner: For interior plastic, such as the dashboard, door panels, and centre console, use a car-specific interior cleaner. Avoid using dish soap, as it may not effectively clean the plastic and can leave a greasy finish.
  • Apply the cleaner: Follow the manufacturer's instructions for applying the interior cleaner. Typically, you will spray or wipe the cleaner onto the plastic surface and then use a clean microfiber cloth or towel to wipe away any dirt, dust, or grease.
  • Reach into crevices: Use a soft-bristled brush or a cotton swab to clean any dirt or grime that has built up in the crevices and wrinkles of the plastic.
  • Dry the surfaces: After cleaning, ensure all surfaces are dry before proceeding with any painting or polishing steps.

It is important to follow the cleaning steps specific to the type of plastic you are working with to ensure the best results when painting your Chevy Avalanche.

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Using a primer

When it comes to painting the plastic on a Chevy Avalanche, using a primer is a crucial step to ensure a durable and high-quality finish. Here's a detailed guide on using a primer for this project:

Selecting the Right Primer:

Start by choosing a primer that is specifically designed for use on plastic surfaces in automotive applications. Look for a product that offers good adhesion to plastic, as this will ensure the paint adheres properly and prevents peeling or cracking over time. Some primers are available in spray form, making them easy to apply and ideal for smaller repairs or touch-ups.

Surface Preparation:

Before applying the primer, it's essential to prepare the plastic surface thoroughly. Start by removing any cladding or panels that can be easily taken off, such as the triangular pieces, to access the plastic surface underneath. Clean the plastic surface with a suitable plastic cleaner, such as Gatorback Textured Plastic Cleaner, to remove any dirt, grease, or oily residue. It is crucial to follow the manufacturer's recommendations for cleaning to ensure the surface is ready for primer application.

Sanding the Surface:

To create a slightly rough texture on the plastic, which will help the primer and paint adhere better, use sandpaper to sand the surface. Aim for a dull and slightly smoother finish, avoiding over-sanding. Use different grits of sandpaper, starting with a coarser grit and working your way up to a finer grit. For example, start with 80-grit or 200-grit sandpaper and finish with 100-grit to smooth out the surface. Remove all sanding dust and residue with a microfiber towel or a tack rag.

Applying the Primer:

Once the surface is clean and prepared, it's time to apply the primer. If using a spray primer, follow the manufacturer's instructions for the proper application technique and drying time. Apply one or two thin coats of self-etching primer to the plastic surface, ensuring even coverage. Allow sufficient time for the primer to dry completely between coats, typically around 15 to 20 minutes. The primer will provide a good base for the paint to adhere to and will help create a long-lasting finish.

Drying and Curing:

After applying the primer, allow it to dry completely according to the manufacturer's recommendations. This typically takes around 15 to 20 minutes for the primer to dry to the touch. However, it is essential to follow the specific instructions on the primer product you are using. Once dry, the plastic surface will be ready for the application of automotive paint.

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Painting the plastic

To paint the plastic, you will need to first remove certain parts of the cladding. The lower cladding can be taped in place, but the rear bumper cladding must be removed. Next, sand the cladding with 200-grit sandpaper until it is dull and slightly smoother. Do not sand it completely flat. You can then clean the sanded cladding with a wax and grease remover and a microfiber towel to remove any residue.

After cleaning, you can begin preparing the surface for painting. Use masking paper and masking tape to cover the edges of the cladding, protecting the surrounding painted surface from spray paint. You can then apply a self-etching primer, which will help the paint adhere better and prevent peeling or cracking. Allow 15-20 minutes for the primer to dry.

Once the primer is dry, you can apply two thin coats of automotive paint. Allow 30-60 minutes of drying time between coats. After the paint has dried, add two to three coats of clear coat paint, waiting 30 minutes between each coat. Finally, let the last coat dry for a full day before touching or driving the vehicle.

Some alternative methods and products for painting plastic on a Chevy Avalanche include using a plastic adhesion promoter, plastic restoration wipes, or a product like Dupli Color Trim and Bumper Paint.

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Drying the paint

Before you begin drying, it's important to prepare the plastic surface of your Chevy Avalanche properly. Clean the plastic surface with a plastic cleaner, such as Gatorback Textured Plastic Cleaner, following the manufacturer's instructions. This step ensures that any dirt, grease, or residue is removed, providing a clean base for the paint to adhere to.

Next, you'll want to apply a self-etching primer. This product helps the paint stick to the plastic and reduces the chances of peeling or cracking later on. Allow the primer to dry completely according to the manufacturer's instructions; typically, this takes around 15 to 20 minutes for self-etching primers.

Now, you're ready to start painting. Apply two thin coats of automotive paint, allowing each coat to dry thoroughly before applying the next. The drying time for each coat can range from 30 to 60 minutes, depending on the paint you're using and the environmental conditions.

After the paint coats have dried, it's time to apply the clear coat. This step adds shine and protection to your paint job. Apply two to three coats of clear coat paint, allowing each coat to dry for about 30 minutes. The total drying time for the clear coat will depend on the product you're using, but it's crucial to let the final coat dry completely for about a full day before touching or driving your Chevy Avalanche.

To speed up the drying process, consider the environmental conditions. While hot weather can accelerate drying, be cautious not to expose the paint to excessive heat, as it can cause defects. Maintain a temperature between 78 and 90 degrees Fahrenheit for the best results. Additionally, applying thin coats of paint will reduce the drying time required between coats.

If you're working on a smaller area, such as a car bumper, and using waterborne paint, a handheld dryer can be a useful tool. It can be used on its own or in conjunction with a heating system to accelerate drying. However, it's important to note that handheld dryers are not recommended for solvent-based paints, as they can cause paint defects.

Frequently asked questions

First, sand the plastic surface with 200-grit sandpaper until it is dull and slightly smoother to the touch. Next, clean the sanded surface with a wax and grease remover and a microfiber towel to remove any residue. Then, use a product like Gatorback Textured Plastic Cleaner to further clean the surface.

You can use automotive spray paint or automotive paint in a spray gun. You can also use a paint gun to apply a clear coat. For the primer and paint, apply two thin coats each, allowing sufficient drying time in between.

You can use plastic restoration wipes, Dupli-Color trim and bumper paint, or boiled linseed oil mixed with mineral oil.

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