
Plastic moulds are a great way to create unique shapes and designs, but sometimes the resin can get stuck, making it challenging to remove your creations. Here's a helpful guide on how to pop out plastic moulds effectively. Firstly, consider using a mould release spray, which can be easily purchased online or at craft stores. This will create a barrier between the resin and the mould, allowing for easier release. Alternatively, you can try lining the mould with a light coating of petroleum jelly, but be cautious as it may deform your pieces. For a cheaper option, a simple spritz of cooking spray, such as Pam, can do the trick. Always remember to apply a light coat to avoid affecting the final product. With these tips, your resin creations should pop right out, leaving you with beautifully crafted pieces.
How to Pop Out Plastic Mold
| Characteristics | Values |
|---|---|
| Mold release | Available on Amazon or Michaels |
| Mold release alternatives | A spritz of Pam, petroleum jelly, or a light coat of silicone mold-making material |
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What You'll Learn

Use mould release
Using mould release is a highly effective method to pop out plastic moulds. Mould release is a substance that prevents cast objects from bonding with the moulds they are set in. It is particularly useful when creating two-part moulds, where you want to be able to separate the two parts after curing.
To use mould release, you can either purchase a specialised mould release product or use common household alternatives. If you choose to buy a mould release product, you can find them easily online or at craft stores. Apply a light coat of the product to your mould before pouring in your resin or chosen material.
If you don't want to purchase a mould release product, you can use alternatives like petroleum jelly or cooking sprays such as Pam. These options are more affordable and readily available. However, when using petroleum jelly, ensure that you apply a smooth and proper coating to avoid deforming your cured resin.
Another alternative is to use silicone mould-making material to create new silicone moulds from your existing plastic mould. This method allows you to duplicate the shapes you love from your plastic moulds while benefiting from the non-stick properties of silicone. Simply use the silicone mould-making material to create a new silicone mould, and your pieces should pop out with ease.
By utilising mould release or its alternatives, you can effectively prevent your cast pieces from sticking to your plastic moulds, making it easier to pop them out without damaging your creations.
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Try petroleum jelly
Petroleum jelly can be used as a mould releaser for plastic resins. To do this, first, add a few drops of mineral spirits to thin out the jelly. Then, mix it well and apply it with a paintbrush.
However, some people advise against using petroleum products as they can mess with the chemistry of the mould. Instead, you can try using hot water to pop out the mould. Stand the mould in hot water for a few minutes, slightly below the rim level. This will make the outer skin melt slightly, and the mould will slip out easily.
Alternatively, if your plastic item has developed mould, you can try to salvage it by cleaning the mould off. First, wear gloves and remove any food, dust, mould, or residue from the plastic surface. Then, use a sponge or cloth with antimicrobial soap to thoroughly clean away the debris. Once the visible mould particles are removed, you can use a mixture of bleach and water, or undiluted vinegar, to sanitise the surface.
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Spray with Pam
Using Pam cooking spray as a mold release agent is a divisive topic. Some people claim that it works well for them, while others argue that it creates a greasy mess that never dries. If you want to try using Pam as a mold release agent, here is a suggested process:
First, ensure that you are not using latex or silicone molds, as Pam's oil content can be absorbed, reducing tear strength and potentially softening the mold. For best results, use Pam with a two-part mold to prevent the second part from adhering to the first. Spray the Pam lightly and directly onto the mold, then use a soft brush to evenly distribute the coating. Once you have a thin, even layer, use a heat gun or hair dryer to flash off the alcohol.
If you are using Pam to extend the life of a silicone mold, be aware that it may not be effective if the mold is already damaged or worn. Silicone molds can be salvaged if they develop mold, but their condition is important. If there are cracks or scratches in the silicone, it will be difficult to clean the mold properly, and it may be best to discard it.
It is worth noting that there are alternative methods and products for mold release that may be more effective than Pam. These include Vaseline, Carnauba wax, baby powder, automotive silicone lubricant spray, and dedicated mold-release sprays, which are inexpensive and readily available.
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Twist and pry
First, ensure that the plastic mould is not attached to any surface or object. If it is, carefully detach it before proceeding. Hold the mould with both hands on either side, preferably with gloves on for a better grip. Twist your wrists in opposite directions, applying gentle force to the mould. This action will create a slight torque, loosening the mould's grip on the object inside.
Once you feel the mould starting to give way, carefully increase the twisting force. As you do this, gently pry or pull the mould away from the object with your thumbs or fingers. It is important to apply a gentle and gradual force to avoid damaging the mould or the object. If necessary, wiggle the mould back and forth while twisting and prying to help loosen it further.
For more complex or intricate moulds, you may need to twist and pry at different angles to find the most effective release point. This technique is particularly useful when dealing with plastic moulds that have multiple parts or unusual shapes. Always be cautious and patient when using the twist and pry method, as rushing the process may result in damage to your mould or the object inside.
With practice, the twist and pry technique will become easier, and you will develop a better feel for the amount of force required to successfully pop out the plastic mould. Remember always to wear protective gloves when handling plastic moulds to ensure safety and maintain a good grip.
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Make a silicone mould
Silicone is a popular choice for mould-making due to its durability, flexibility, and ease of use. It is also highly resilient to heat, cold, and chemical exposure. Here is a step-by-step guide to making a silicone mould:
Prepare your pattern:
The pattern, or master, is the object you will use to create a precise negative in your silicone mould. If you are replicating an existing object, use that as your pattern, ensuring it can withstand the mould-making process. For a new design or prototype, you can sculpt your pattern from clay or fabricate it using other methods.
Choose your silicone:
Select a skin-safe silicone if you are creating a lifecast or something that will come into contact with food, such as confectionery. For flat-bottomed items, agar-agar duplicating gel can be a good option, although it is more expensive.
Prepare your mould:
If you are creating a silicone-on-silicone mould, heat some Vaseline to a liquid and coat your initial silicone mould before pouring in your silicone mixture. For other shapes, a flexible urethane can work well as a mould, or any urethane or epoxy if rigidity is required.
Cast your object:
Pour your silicone mixture into your mould, or pour it directly onto your pattern if creating a one-part mould. Allow it to set, then remove your silicone mould or pattern.
Silicone moulds can be used for a wide range of applications, from engineering components to food items and artistic creations. They are ideal for prototyping and product development due to their low cost and flexibility in creating custom designs.
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Frequently asked questions
If you are having trouble getting your resin out of a plastic mold, you can use a product called "mold release" which you can find on Amazon or Michaels. You can also use a light coating of petroleum jelly or a spritz of Pam.
If you don't want to buy mold release, you can use a light coating of petroleum jelly or a spritz of Pam cooking spray.
If the resin is still stuck, try twisting the mold to loosen the pieces, then pry them out.
If you don't want to use a knife, you can try using a product called "mold release" which will make the pieces pop right out.











































