
When it comes to prepping plastic for a bed liner, the key is in the preparation. While some sources suggest that minimal prep is necessary, others advise that 90% of the work should be devoted to this stage. The first step is to remove the parts you want to paint, making it easier to access the entire area. Next, sand the old paint off—it doesn't have to be perfect, but enough to get a good bond. Then, clean the surface with a wax and grease remover. After that, you can either apply a primer or go straight to spraying on the plastic adhesion promoter and bed liner. It's important to note that if your plastic has a shiny finish, an adhesive promoter may not work as well due to its reaction with styrene. Finally, finish off with a UV protector to prevent dulling in sunlight.
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What You'll Learn

Clean the plastic with a wax and grease remover
To prep plastic for a bed liner, one of the key steps is to clean the plastic with a wax and grease remover. This will ensure that the bed liner adheres properly to the plastic surface. Here is a detailed guide on how to do this:
First, select a suitable wax and grease remover designed for use on plastic surfaces. Some popular options include McKee's 37 Wax Remover for Plastic, Chemical Guys Trim Clean Wax and Oil Remover, and KLEAN-STRIP Prep-All Wax and Grease Remover. These products are formulated to effectively remove wax, grease, and other residues from plastic surfaces without causing damage.
Once you have chosen your wax and grease remover, start by spraying a liberal amount of the product directly onto the plastic surface. Don't hold back on the amount you use, as a generous application will make it easier to remove the wax. Let the product sit on the surface for at least 30 to 45 seconds to allow it to penetrate and break down the wax.
Next, use a stiff-bristled brush to agitate the product and work it into the wax. This will help to loosen and lift the wax residue from the plastic. Be careful not to scrub too aggressively, especially if the plastic surface is delicate, as you don't want to cause any scratches or damage.
After agitating the product, use a clean, soft microfiber towel to wipe away the residue. Inspect the surface to ensure that all wax has been removed. If necessary, reapply the wax and grease remover and repeat the process until the surface is completely clean.
Finally, you may want to consider applying a plastic trim restorer, such as McKee's 37 Plastic Trim Restorer, to protect the plastic and enhance its appearance. This step is optional but can help to restore and maintain the look of the plastic surface.
By following these steps and using a wax and grease remover, you can effectively clean and prepare the plastic surface for the application of a bed liner, ensuring a strong and durable bond.
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Sand the plastic with 600-grit sandpaper
Sanding is an essential step in preparing plastic for a bed liner. It helps create a rough surface that promotes better adhesion for the bed liner. When it comes to sanding plastic, it is recommended to use 600-grit sandpaper. This type of sandpaper is considered a medium grit, providing a balance between effectively abrading the surface and maintaining a relatively smooth finish.
Start by equipping yourself with the necessary safety gear, including eye protection and a respirator to shield yourself from plastic dust. Next, take the 600-grit sandpaper and begin sanding the plastic surface. Apply even pressure and use smooth, consistent strokes to ensure a uniform finish. Work your way across the entire surface, paying extra attention to areas that may have imperfections or previous coatings.
The key to effective sanding is to maintain a steady rhythm and not apply too much pressure, as this can result in uneven abrasion or gouges on the plastic. It is advisable to sand in the direction of any existing scratches to blend them into the overall finish. Take your time and be thorough, as a well-sanded surface will significantly enhance the adhesion of the bed liner.
Once you have finished sanding, it is crucial to remove any residual dust or debris from the plastic surface. You can use a tack cloth or a damp cloth to wipe down the area, ensuring that all sanding residue is eliminated. This step is vital because any remaining dust can interfere with the adhesion of the bed liner, leading to potential issues such as flaking or peeling.
By following these steps and using 600-grit sandpaper, you can effectively sand plastic surfaces in preparation for a bed liner application. Remember that proper preparation is key to achieving a durable and long-lasting finish.
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Spray on an adhesion promoter
After sanding and cleaning the plastic, it's time to spray on an adhesion promoter. This step is crucial as it ensures that the bed liner will properly adhere to the plastic surface. The adhesion promoter acts as a primer, creating a strong bond between the plastic and the bed liner.
There are several adhesion promoter products available on the market, such as the Custom Coat Adhesion Promoter, which comes in a 12-ounce aerosol spray can. This product is specifically designed for use on automotive surfaces, including plastics, and is known for its superior bonding properties. It is recommended to follow the instructions on the product you choose for the best results.
When spraying the adhesion promoter, ensure that you apply a heavy enough coat to promote adequate adhesion. However, be careful not to apply too much, as this can cause runs or drips. A single coat is usually sufficient, providing a strong base for the paint.
The adhesion promoter will need time to dry before you can apply the bed liner. Refer to the manufacturer's instructions for the recommended drying time. Once it is dry, you can move on to the next step of spraying on the bed liner.
By following these steps and using an adhesion promoter, you can be confident that your bed liner will properly adhere to the plastic, resulting in a durable and long-lasting finish. This step is crucial in the process of preparing plastic for a bed liner application.
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Apply a UV protector to prevent dullness
The sun's UV rays can be harmful to plastics, causing photodegradation, which leads to discolouration, cracking, and deformation. To prevent this, you can apply a UV protector to your plastic surfaces.
There are several UV protectant sprays available on the market, such as TriNova's UV Protectant Spray, which is designed for vinyl, plastic, rubber, and fiberglass surfaces. This spray will prevent fading, cracking, and discolouration caused by UV damage and will restore the colour and luster of your plastic surfaces. When applying this type of product, ensure that you follow the manufacturer's instructions for the best results.
In addition to using a UV protectant spray, you can also take some precautionary measures to prolong the UV resistance of your plastic products. Avoid using products containing alcohol or solvents when cleaning, as these can dull the finish. Similarly, be cautious not to scratch the surface of the plastic. It is also important to protect your plastic items from heat damage, such as setting hot items on them. If your plastic items are outdoors, regularly hose them down to remove surface dirt and consider covering them when not in use.
By taking these proactive steps and regularly maintaining your plastic items, you can effectively prevent UV damage and maintain the appearance and functionality of your plastic surfaces.
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Apply the bed liner in 2-3 coats
Once you have prepared the surface of the plastic by sanding, cleaning, and applying an adhesion promoter, you are ready to apply the bed liner. It is recommended to apply the bed liner in 2-3 coats for the best results and long-lasting protection.
Before you begin, ensure you are wearing appropriate PPE and read the manufacturer's instructions for the bed liner product you have chosen. Most bed liner products will require an air compressor and spray nozzle for application.
Start by mixing the bed liner product according to the manufacturer's instructions. Prepare enough product to work on a small area at a time, as the mixture may harden quickly. Use a clean, disposable container or cardboard to mix the product and a putty knife or scraper to apply it.
Begin applying the first coat of the bed liner to the surface of the plastic, working in small sections. Follow the instructions for the recommended drying time between coats.
After the first coat has dried, apply the second coat. Ensure you are following the manufacturer's instructions and recommended application techniques for the best results.
If needed, apply a third coat for added protection and durability. Once the final coat has dried, you may need to allow for curing time before using the surface.
By following these steps and applying 2-3 coats of the bed liner, you will achieve a uniform and durable finish that will protect the plastic surface from wear and tear.
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Frequently asked questions
The key to a good finish is preparation. First, remove the stuff you want to paint, sand it, and clean it. Then, apply a wax and grease remover, before sanding again with 600-grit sandpaper. Finally, apply another coat of wax and grease remover, then spray on two coats of adhesion promoter before applying your bed liner.
Yes, prep is key. You should sand, clean, and apply an adhesion promoter before applying the bed liner.
Rustoleum is recommended by some users, while others prefer Duplicolor. However, Duplicolor does not work well with styrene, which is found in plastic.
You can either spray or roll on a bed liner. If you are spraying, you will need a special gun, as a typical car spray gun will atomize the paint.
Rustoleum and Duplicolor are both popular options, but LINE-X is recommended for its durability.



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