Pressurizing Plastic Water Tanks: A Step-By-Step Guide

how to pressurize a plastic water tank

Pressurizing a water tank is important to ensure a consistent and efficient water supply. Without proper pressurization, there may be a weak flow of water, which can lead to clogged pipes, low water pressure, or even damage to the water pump. The ideal pressure level for a water tank is between 40 and 60 psi (pounds per square inch). While there are various methods to pressurize a water tank, such as using a bicycle pump or an air compressor, it is important to first identify the type of water tank and follow safety precautions to avoid accidents.

Characteristics Values
Purpose of Pressurization To ensure water is supplied consistently and efficiently, preventing problems such as clogged pipes, low water pressure, or damage to the water pump
Types of Water Tanks Bladder Tank, Diaphragm Tank
Ideal Pressure Level 40-60 psi (pounds per square inch)
Pressure Monitoring Tools Pressure Gauge
Safe Pressurization Period Anytime, including winter
Safety Precautions Wear protective gear, follow safety guidelines, and ensure the tank's pressure is maintained within the normal range to prevent accidents
Alternative Methods Using black ABS to raise water temperature and, in turn, pressure; boiling water before pressurization; using foot pumps

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Identify your tank type

Plastic water tanks are manufactured and sold in various types, styles, and models. Each type is designed with specific applications and work settings in mind. The type of plastic water tank you have or choose depends on your needs and the job it will perform.

Firstly, you should consider the size of your tank and where you will store it. You will need to think about where you want to place it and how large it will be so that you can make room ahead of time. For example, if you plan to put it in the middle of your yard, a large tank may be an eyesore. Additionally, where you choose to store your tank is important as it can affect the temperature and quality of the water.

Secondly, you should consider what you will use the water for. If you or your livestock and plants will be consuming the water, you will need to choose a tank made with BPA-free plastics, as they do not emit harmful chemicals. Most plastic water tanks are made from high-density polyethylene (HDPE), which is suitable for drinking water when it meets certain regulations and standards. Tanks made from polyethylene can also be treated to be resistant to ultraviolet rays, which is ideal if your tank will be exposed to the sun.

Other types of plastic used for water tanks include polypropylene and fiber-reinforced polymer (fiberglass). The type of plastic used for your tank will determine its grade, which can be either potable (suitable for drinking water) or non-potable. Non-potable tanks should not be used for human consumption but can be used for irrigation, agriculture, construction, and manufacturing processes.

Finally, you may want to consider the colour of your tank. A coloured tank can make it easier to identify from a distance, and a black or dark-coloured tank can help to prevent the growth of algae and bacteria, keeping the water fresh and consumable.

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Check the pressure level

Checking the pressure level of your water tank is important to ensure that your well pump is functioning properly and to prevent damage to your pump and a reduction in water pressure.

To check the pressure level, start by turning off the power to your well pump by flipping the designated breaker on your electrical panel. Next, drain the water from the tank. This can be done by connecting a garden hose to the boiler drain on the tank's manifold and opening the drain, or by opening a faucet and letting the water run until the tank is empty. It is crucial to empty the tank before checking the pressure to avoid inaccurate readings.

Once the tank is empty, locate the pressure gauge or air valve stem, which is usually on the top of the tank and similar to a car or bicycle tire valve. Unscrew the cap, and use a tire gauge to check the pressure. For bladder-style pressure tanks, there should be some air pressure in the bladder. If there is zero pressure or water squirts out of the valve, the bladder may be ruptured and will need servicing.

If you have a digital pressure gauge, you can use it to check the pressure level. Ensure that the pressure reading is within the safe operating range for your system, which can be determined by checking the pressure switch cover. The pressure of your tank should be 2 psi below the pressure switch's cut-on setting. For example, on a 30/50 switch, the pressure should be set to 28 psi, while on a 40/60 switch, it should be 38 psi. Adjust the pressure with an air compressor if necessary.

Regularly checking your water tank's pressure level and making adjustments as needed will help maintain a well-functioning water system and prevent potential issues.

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Find safe methods to add pressure

Pressurizing a plastic water tank can be done in several ways, but it is important to prioritize safety to prevent accidents and damage to the tank. Here are some safe methods to add pressure to your plastic water tank:

Know the Pressure Limits of Your Tank

Before attempting to pressurize your plastic water tank, it is crucial to know its pressure limits. Contact the manufacturer or a specialist to understand the specific pressure capacity of your tank. This knowledge will help you avoid over-pressurization, which can lead to leaks, damage, or even an explosion.

Use a Relief Valve

Install a relief valve on your plastic water tank to control the pressure. A relief valve will automatically release pressure when it exceeds a certain level, helping to prevent over-pressurization. Ensure you purchase a suitable relief valve from a reputable distributor and follow the installation instructions carefully.

Maintain Recommended Pressure Levels

The ideal pressure level for a water tank is generally between 40 and 60 psi (pounds per square inch). It is important to monitor the pressure regularly and maintain it within this recommended range. Check the pressure at least once a month and take necessary actions to adjust it if it deviates from the ideal range.

Choose an Appropriate Pump

Select a pump that is suitable for pressurizing a plastic water tank. While bicycle pumps can be used, they may not generate enough pressure and may have safety limitations. Consider using a pump specifically designed for pressurizing water tanks, such as a portable compressor or a pump with a lever-operated clamp. Ensure the pump you choose can provide the required pressure level without exceeding the tank's limits.

Consider the Tank's Design and Environment

Take into account the design and environment of your plastic water tank. For example, if your tank has large flat faces, you may need to constrain them to prevent bulging at low pressures. Additionally, consider the colour of the tank, as darker colours absorb more heat, which can affect the water temperature and, consequently, the pressure. Ensure your tank is securely installed and protected from external factors that could impact its pressure.

By following these methods and maintaining vigilance, you can safely add pressure to your plastic water tank, ensuring a consistent and efficient water supply while minimizing the risk of accidents or damage.

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Prevent leaks

To prevent leaks in a pressurised plastic water tank, regular inspections for damage are essential. Over time, plastic tanks can weaken and develop cracks or punctures due to exposure to extreme weather conditions, accidental impacts, or improper handling. Even small scratches can compromise the structural integrity of the tank, leading to leaks. Therefore, it is crucial to handle the tank with care and avoid unnecessary drilling or modifications.

To mitigate the risk of leaks, ensure that the tank is placed on a stable, even foundation and protected from direct sunlight by locating it in a shaded area. Avoid overfilling the tank, as this can lead to excessive pressure and potential leaks. Additionally, inspect the connections at the inlet and outlet points, as improper connections are a common source of water leakage. Ensure that all fittings for pipes, hoses, or valves are secure, properly sealed, and not loose or worn out.

For larger tanks, consider installing pressure release valves to regulate internal pressure and reduce the risk of leaks. Investing in a high-quality, durable tank from a reputable manufacturer can also minimise the chances of leakage. If you notice any cracks or defects in the tank, address them promptly by engaging professional waterproofing contractors or attempting repairs yourself with the appropriate materials, such as epoxy or putty. Small cracks can be sealed using a soldering iron, while larger cracks may require drilling holes alongside them and heat-gun treatment.

To summarise, preventing leaks in a pressurised plastic water tank involves regular maintenance, proper handling, and prompt repair of any identified issues. By following these measures, you can extend the lifespan of your tank and ensure a reliable and safe water storage system.

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Maintain pressure

Maintaining pressure in a plastic water tank is important to ensure a consistent and efficient water supply. Without proper pressurization, there may be a weak flow of water, which can lead to clogged pipes, low water pressure, or even damage to the water pump.

To maintain pressure in your plastic water tank, it is recommended to check the pressure level at least once a month. The ideal pressure level for a water tank is between 40 and 60 psi (pounds per square inch). You can check the pressure level using a pressure gauge. If the pressure is below the normal range, you will need to pressurize the tank.

There are two common methods for pressurizing a water tank: using air or using a pump. If you are using air to pressurize your tank, ensure that there is a decent volume of air in the tank to maintain pressure. This method is commonly used for diaphragm tanks, which have a rubber diaphragm that separates the water and air.

If you are using a pump to pressurize your tank, there are a few things to keep in mind. First, turn off the pump and open a faucet to allow water to flow out of the tank. Then, put air into the tank to reach the desired pressure level (between 2 bar / 30 psi and 40-60 psi, depending on the tank). Close the faucet and turn on the pump. You can use a bicycle pump, but it may not generate enough pressure and may not be safe for certain conditions. Instead, a portable compressor or a car pump with a standard valve stem adapter can be used.

To prevent leaks and ensure the safety of your plastic water tank, it is important to monitor the pressure level regularly and maintain the tank properly. It is also recommended to find out the maximum pressure your tank can withstand and fit a relief valve that will release pressure before the maximum pressure is reached.

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Frequently asked questions

Pressurizing a water tank increases water flow and ensures that water is supplied consistently and efficiently. It also prevents problems such as clogged pipes, low water pressure, and damage to the water pump.

If you notice that your submersible well pump is turning on and off frequently, or you're struggling to get water out of your tank, then it's likely that your tank's pressure is low and it needs to be pressurized. You can check the pressure level using a pressure gauge.

First, identify the type of water tank you have, as the method for pressurizing bladder tanks and diaphragm tanks differs slightly. Then, find out the pressure your tank can withstand and fit a relief valve to the tank that will release pressure before the maximum pressure is reached. You can then use a pump to pressurize the tank.

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