Chloe Zhang
Corrugated plastic signs are a popular choice for advertising agencies and manufacturers due to their versatility, durability, and low cost. They are made from corrugated plastic board, typically using materials such as polypropylene (PP) or polyethylene (PE), which makes them lightweight, water-resistant, and flame-retardant. With an outdoor lifespan of up to 6 months and an extended indoor lifespan, these signs are perfect for various applications, including product packaging, logistics, events, elections, and promotions. Printing methods such as inkjet printing, thermal transfer printing, and sticker printing are commonly used to customise corrugated plastic signs, depending on the batch size and desired quality.
| Characteristics | Values |
|---|---|
| Material | Polypropylene (PP) or Polyethylene (PE) |
| Properties | Lightweight, water-resistant, moisture-resistant, static-resistant, flame-retardant |
| Uses | Commodity packaging, logistics transportation, warehousing signs, road signs, elections, house rental signs, discounted product promotions, etc. |
| Printing Methods | Inkjet printing, thermal transfer printing, sticker printing, direct-to-substrate printing, screen printing, flatbed printing |
| Customization | Single or double-sided, various shapes and sizes, hole drilling, accessories |
| Durability | Outdoor lifespan of up to 6 months, multi-year indoor lifespan |
| Ordering | No minimum quantities, instant proof available, production time varies |
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What You'll Learn
Printing equipment and methods
Printing on corrugated plastic can be done in several ways, depending on the desired outcome and the equipment available. Here are some common methods:
Inkjet printing: This method involves using an inkjet printer to spray patterns or text directly onto the corrugated plastic surface. It is simple, convenient, and suitable for small-batch production. This method is ideal for those who want to promote their business, announce an upcoming event, or advertise a sale.
Thermal transfer printing: This method uses thermal transfer equipment to print patterns or text onto a heat transfer film. The film is then placed onto the corrugated plastic, and the pattern or text is transferred using a heat press. Thermal transfer printing can achieve high-quality results and is suitable for high-volume production.
Sticker printing: This method involves printing patterns or text onto adhesive vinyl and then sticking it to the corrugated plastic. This can be a good option if you don't have access to a suitable printer for direct printing, as it doesn't require specialized equipment.
Direct-to-substrate printing: This method allows for high-quality, vibrant prints that will stand out and grab attention. FedEx Office, for example, offers this type of printing, ensuring a high-quality result. This method is perfect for those who want their message to last, with an outdoor lifespan of up to 6 months and a multi-year indoor lifespan.
Flatbed printing: Flatbed printers are mentioned in several forums as a suitable method for printing on corrugated plastic. This method is often recommended for larger quantities, as it can be time-consuming to set up.
When determining the appropriate printing method, it is essential to consider the purpose, display requirements, size, placement, and amount of information to be included on the corrugated plastic sign. These factors will help guide the choice of printing equipment and method to ensure a successful outcome.
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Signage visibility and placement
Printing on corrugated plastic is a service offered by many companies, including FedEx and GotPrint.com. These companies offer customisation and design services, with FedEx providing direct-to-substrate printing, ensuring a high-quality, vibrant print that stands out and grabs attention. Corrugated plastic signs are lightweight, versatile, and durable, making them perfect for various uses, including real estate, political campaigns, events, business advertising, and safety signs.
Understand Your Target Audience
Before placing your signage, it is essential to have a deep understanding of your target audience. Consider the demographics, interests, and behaviours of your ideal customers. Ask yourself whether your target audience consists of pedestrians, motorists, or both. By knowing your audience, you can strategically position your signs where they are most likely to be seen and resonate with your intended viewers.
Choose High-Traffic Areas
Placing your signage in bustling areas with substantial foot traffic will increase brand awareness and capture customer attention. High-traffic areas provide an ideal setting to showcase your unique value proposition and create a memorable impression on potential customers.
Height and Size
The height and size of your signage play a critical role in determining its visibility and legibility. Ensure that your signage is placed at an appropriate height and has the right dimensions to be easily accessible and readable for your target audience. As a general guideline, every inch of letter height in a sign is visible for 10 feet.
Lighting
Incorporate proper lighting techniques such as LED lights, spotlights, backlighting, or illuminated letters to ensure your sign stands out in any light condition. Lighting enhances the visibility and impact of your signage, making your message clear and readable around the clock.
Contrast
Utilise contrast and colours to make your sign distinct from its background. This enhances legibility, making your message clear and easy to understand.
Keep It Simple
When it comes to sign placement, simplicity is key. Avoid overcrowding your signs with excessive text or complicated visuals. Keep your message clear, concise, and easy to read at a glance. A cluttered sign can overwhelm viewers and make it difficult for them to absorb the information.
Comply with Regulations
Before placing your signage, familiarise yourself with local regulations and permits regarding sign placement, size, and content. Violating these regulations can lead to penalties or the removal of your signs.
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Amount of information
The amount of information to be printed on a corrugated plastic sign will determine the size of the sign. If more information needs to be displayed, a larger sign will be required. However, it is important to also consider the size limit of corrugated plastic sheets to determine if the sign will need to be cut. For instance, if you are printing a large batch of signs, it may be more cost-effective to outsource the work to another company.
When creating the design for your corrugated plastic sign, it is important to ensure that the information is clearly visible. This will depend on the signage size and placement. For example, a larger sign with a simple design will be more easily readable from a distance than a smaller sign with a lot of information.
Additionally, the printing method chosen may impact the amount of information that can be displayed. For instance, inkjet printing is a simple and convenient method suitable for small-batch production, while thermal transfer printing can achieve high-quality pattern printing and is suitable for high-volume production. Sticker printing is another option, where pre-printed label stickers are pasted onto blank corrugated plastic signs.
When printing on corrugated plastic, it is also important to consider the limitations of your printing equipment. The size and printing effect of your existing equipment will determine the size and design of your sign. For example, if you are printing a large sign, you will need a printer with a large bed size.
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Customisation and design
Corrugated plastic signs are a popular choice for advertising agencies, manufacturers, and businesses due to their versatility, durability, and lightweight nature. They are often used for product packaging, logistics, transportation, warehousing, road signs, events, promotions, and safety instructions.
When it comes to customisation and design, there are several methods to consider. The most suitable method will depend on factors such as the desired quality, quantity, and available resources. Here are some common techniques:
- Inkjet printing: This method involves using an inkjet printer to spray patterns or text directly onto the corrugated plastic surface. It is simple, convenient, and ideal for small-batch production.
- Thermal transfer printing: This technique uses thermal transfer equipment to print patterns or text onto a heat transfer film. The film is then placed onto the corrugated plastic, and the pattern or text is transferred using heat pressing. Thermal transfer printing can achieve high-quality results and is suitable for high-volume production.
- Sticker printing: This method involves pasting pre-printed label stickers onto blank corrugated plastic signs. It is a straightforward process that can be done in-house or outsourced.
- Direct-to-substrate printing: This technique allows for high-quality, vibrant prints that stand out and grab attention. FedEx Office, for example, offers this service, ensuring a long-lasting print suitable for both indoor and outdoor use.
- Screen printing: While this method may be time-consuming and expensive, it is an option for those with access to screen printing equipment or those willing to outsource the printing.
- Vinyl printing: Printing on adhesive vinyl and then sticking it to the corrugated plastic is another option. However, this method may not be suitable for all printers, and direct-to-substrate printing may be preferred to avoid potential damage.
When customising and designing corrugated plastic signs, it is essential to consider the purpose, visibility, size, placement, and amount of information to be displayed. These factors will help determine the most suitable printing method and ensure that the final product meets your specific requirements.
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Durability and versatility
Corrugated plastic is a highly versatile material with a wide range of applications. Its durability and lightweight nature make it ideal for signage, packaging, and construction.
The durability of corrugated plastic is one of its key advantages. When displayed outdoors in normal conditions, corrugated plastic can last for about a year before showing any signs of warping or discoloration. With lamination, it can last even longer. When used indoors, corrugated plastic can last for multiple years without showing any significant wear and tear.
The material is also incredibly lightweight, making it easy to transport, distribute, and display. Its light weight does not compromise its strength, as corrugated plastic is known for its impact resistance and ability to withstand extreme temperatures. The plastic is made from polypropylene or polyethylene, which gives it a neutral pH and resistance to chemicals, temperature fluctuations, and other environmental factors. This makes corrugated plastic an excellent choice for outdoor applications, such as signage, where durability and weather resistance are crucial.
The versatility of corrugated plastic is another standout feature. Its lightweight and sturdy nature makes it suitable for a variety of applications, including signage, packaging, construction, and humanitarian relief. In the signage industry, corrugated plastic is commonly used for advertising, event promotions, directional signs, and safety warnings. The material can be easily printed on, cut, bent, and shaped to meet specific requirements. Additionally, it can be hung or mounted in various ways, making it adaptable to different display needs.
Corrugated plastic is also widely used in packaging due to its durability, flexibility, and impact resistance. It can be stapled, stitched, and cut to shape, providing a customizable and eco-friendly alternative to traditional packaging materials. In construction, corrugated plastic sheets are used for roofing, shutters, and temporary shelters, offering superior strength, insulation, and lightweight properties compared to other materials.
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Frequently asked questions
Corrugated plastic, also known as coroplast, is a board made of plastic materials such as polypropylene (PP) or polyethylene (PE). It is lightweight, water-resistant, and flame retardant.
Corrugated plastic signs are versatile, inexpensive, and durable for various uses. They are also lightweight, foldable, and environmentally friendly.
There are several ways to print on corrugated plastic:
- Inkjet printing: Use an inkjet printer to spray patterns or text directly on corrugated plastic.
- Thermal transfer printing: Use thermal transfer equipment to print patterns or text on a heat transfer film, then place the film on the corrugated plastic and transfer the pattern using heat pressing.
- Sticker printing: Paste pre-printed label stickers on blank corrugated plastic.
Corrugated plastic signs are commonly used for commodity packaging, logistics transportation, warehousing signs, road signs, event promotions, and safety instructions.
You can design and print custom corrugated plastic signs at companies like FedEx Office and GotPrint. These companies offer various customization options, fast production and shipping, and competitive prices.
