
Plastic name badges are a great way to identify employees, members, or students. They can be used as promotional materials, ID cards, or name tags. You can design and print them yourself with a digital printer or order them online from websites such as NameBadges.com, Gold Image Printing, FlyoverPrint.com, and PrintSignsQuick.com. You can also get them from a local printing store. The cost of printing plastic name badges varies depending on the quantity, size, and customizations. Some websites offer custom quotes for unique requirements.
| Characteristics | Values |
|---|---|
| Material | PVC, Styrene |
| Printing Method | Digital press, solvent/UV flatbed printer, laser engraving, screen printing |
| Size | 3" x 5" to 4" x 6", custom sizes available |
| Thickness | 25% thicker than a credit card, 30mil, 40-mil, 1/8" |
| Customization | Full-color printing, logos, photos, names, titles |
| Durability | Weather-resistant, impact-resistant, long-lasting |
| Purpose | Name badges, ID cards, promotional materials, gifts |
| Printing Services | NameBadges.com, Gold Image Printing, FlyoverPrint.com, PrintSignsQuick.com, Stomp Stickers |
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What You'll Learn

Design options: templates, colours, fonts, images, logos, etc
When it comes to designing your plastic name badges, the options are endless. You can choose from a variety of templates, colours, fonts, images, and logos to create a unique and personalised look.
Templates
First, you'll need to select a template for your badge. You can either create your own template using design software or choose from a range of pre-made templates offered by printing companies. If you're designing your own, remember to preview the design guidelines and download them for reference before you start customising. You can also request a mockup or a custom-sized template from some printing companies.
Colours
Full-colour printing is available for PVC name badges, allowing you to make your badge vibrant and eye-catching. You can also choose from a range of background colours or upload your own image to create a custom colour scheme.
Fonts
When it comes to fonts, you can select from a variety of options to best represent your brand or personal style. Choose a font that is easy to read and aligns with the purpose of the badge. For example, if you're creating a name badge for a conference, ensure the font is legible from a distance.
Images
You have the option to include images on your plastic name badges. This could be a personal photo, a company logo, or an image from a stock image library. If you're including a photo, ensure it is high-quality and has good resolution for printing.
Logos
Including a logo on your plastic name badge is a great way to promote your brand or organisation. You can replicate your logo in full colour using UV printing methods, ensuring it stands out and creates a professional impression.
With so many design options available, you can create plastic name badges that are not only functional but also visually appealing and aligned with your brand identity.
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$999.99

Printing methods: UV, solvent, laser, digital, screen printing
Printing methods for plastic name badges include UV, solvent, laser, digital, and screen printing. Each method has its advantages and is suitable for different applications.
UV printing is a fast-growing sector of digital inkjet printing that offers sustainability and flexibility. It uses UV light to instantly cure UV-sensitive inks, resulting in precise and accurate imaging with no drying time required. This technology allows for direct printing on a wide range of materials, including plastic, and enables quick customization. UV printing is also energy-efficient, as it requires less energy to cure inks at low temperatures.
Solvent printing, while not mentioned extensively in the context of plastic name badges, typically involves using solvent-based inks that dry through solvent evaporation. This method may be suitable for certain types of plastic badges, depending on the specific materials and processes involved.
Laser printing can be used to engrave names or designs onto plastic name badges. This method offers precision and the ability to create permanent markings on the badges. Laser engraving is often used for customisation, allowing for individual names or designs to be added to pre-printed badges.
Digital printing, including digital UV printing, offers medium-to-short-run applications. It provides precise and accurate imaging by jetting small dots of ink onto the item. Digital printing allows for custom designs and quick turnaround times.
Screen printing is a traditional method suitable for bold logos or graphics with one or a few colours. While it may not offer the same level of precision as digital printing, it can create stunning prints on various items.
Each printing method has its advantages, and the choice depends on factors such as customisation needs, production speed, energy efficiency, and the desired level of precision.
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Materials: PVC, styrene, impact-resistant plastic
Name badges can be made from a variety of materials, including PVC, styrene, and impact-resistant plastic. Here are some detailed descriptions of each material:
PVC, or polyvinyl chloride, is a durable, resilient, and versatile material commonly used for name badges. It is impact-resistant, making it unlikely to break if dropped, and it is also difficult to bend. PVC name badges are often 1/8" thick and come in standard sizes ranging from 3" x 4" to 4" x 6", although custom sizes and shapes can also be requested. PVC badges can be printed in full colour and are an excellent choice for displaying designs, logos, and text.
Styrene is a thin, flexible, plastic-like material that is perfect for name badges, ID cards, and other applications. It is durable and long-lasting, making it suitable for outdoor use and events. Styrene is also known for its high impact strength and outstanding thermoforming properties, making it a common material for prototypes, model making, and construction insulation projects. It is a cost-effective option that can be custom-cut to your desired shape and size.
Impact-resistant plastic is a general term for plastics that can withstand impacts without breaking. This includes materials such as PVC and high-impact polystyrene (HIPS). These plastics are designed to be durable and are unlikely to break from a drop or accidental stomping. They are commonly used for name badges, ID cards, and promotional materials, offering a lightweight yet sturdy option.
When choosing the material for your plastic name badges, consider the desired durability, flexibility, and impact resistance. PVC and impact-resistant plastic are great options for long-lasting badges, while styrene provides flexibility and is ideal for temporary or event-based badges. Customisation options are available for all three materials, ensuring you can create name badges that meet your specific requirements.
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Sizes: standard (CR-80, credit card) or custom
When it comes to printing plastic name badges, you have the option of choosing a standard size or creating a custom size. The standard size for plastic name badges is CR-80, which is the same size and thickness as a credit card. CR-80 badges are widely used and are compatible with most direct-to-card printers. They are made from sturdy PVC and offer a professional look for digital photo ID badges.
If you're looking for something different, you can opt for a custom size for your plastic name badges. Custom sizes allow you to create badges that stand out and fit your specific requirements. To achieve a custom size, you may need to request a custom quote from printing services, who can advise you on the best options. Die-cutting is a common method to create custom-shaped badges, but it may incur additional costs as you will need to pay for a die charge.
The size of your plastic name badges will depend on your intended use and design preferences. Standard CR-80 badges offer a classic and widely recognised look, making them ideal for professional ID badges or membership cards. On the other hand, custom sizes allow for more creativity and can be tailored to your specific needs, whether it's for a promotional event or a unique employee name tag.
When considering the size, it's important to keep in mind the printing process and any limitations it may pose. Standard CR-80 badges are compatible with a wide range of printers, whereas custom sizes may require more specialised printing methods or equipment. Additionally, the number of badges you require will also impact your decision, as custom sizes may become more cost-effective for larger quantities.
Ultimately, the choice between standard and custom sizes for plastic name badges depends on your specific needs and design preferences. Standard CR-80 badges offer convenience and a professional look, while custom sizes provide the flexibility to create unique badges tailored to your brand or event. By understanding the options available and the printing process, you can make an informed decision to create high-quality plastic name badges.
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Cost: $3.83 - $5.20 per badge
Name badges are a great way to identify employees or members, especially at conferences or other events. They can also be used as promotional materials or ID cards.
Name badges can be made from PVC or styrene, with PVC being the more durable option. PVC name badges are usually 25%-30% thicker than a standard credit card and offer a variety of classic and designer shapes. Styrene is a good choice for ID badges or name tags and is often used for press passes, official IDs, and temporary badges.
When it comes to printing, there are a few options to consider. Some companies offer full-color UV printing that creates an eye-catching 3D effect. This option typically costs $3.83 per badge for quantities of 25-74, and the price may adjust with other customizations. For a thicker PVC badge, the price increases to $5.20 per badge for the same quantity.
Alternatively, you can purchase blank badge kits and customize them yourself using a plastic name badge printer or labels. This option may be more cost-effective, especially for smaller quantities.
If you're looking for a more unique shape or size, you may need to consider die-cutting. However, this will incur additional die charges, which can be several hundred dollars. It's important to note that standard sizes, such as CR-80 or credit card size, are more cost-effective and can be printed using specific machines like Fargo, Zebra, or Datacard.
Overall, the cost of plastic name badges ranges from $3.83 to $5.20 per badge, depending on the quantity, customizations, and printing method chosen.
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Frequently asked questions
Plastic name badges are a durable, lightweight, and economical option for name tags. They can be customized with your company logo, photos, and text, and are perfect for everyday use or special events like conferences.
The process of printing on plastic name badges can vary depending on the desired design and quantity. You can print on pre-cut plastic blanks using a solvent/UV flatbed printer or a digital press such as an HP Indigo. For more complex designs, die-cutting may be required, which involves an additional cost for the custom die.
PVC (polyvinyl chloride) is a common material for plastic name badges due to its durability and lightweight properties. Styrene is another option that is suitable for ID badges, name tags, and temporary or permanent badges.
There are several online printing services that offer plastic name badge printing, such as Gold Image Printing, FlyoverPrint.com, NameBadges.com, and PrintPlanet.com. These services allow you to design your badges online and offer various customization options, including different sizes, shapes, and colors.









































