Revamping Dirt Bike Plastics: A Step-By-Step Guide To Repainting

how to repaint dirt bike plastics

Painting dirt bike plastics can be a tricky process. Some people recommend sanding the plastic parts before applying a coat of primer and then painting. Others suggest using a different colour of plastic instead of painting. It's important to take the necessary precautions when painting, such as wearing gloves, respirators, and long-sleeved clothing to avoid any paint spilling on the skin. Additionally, it's essential to clean the plastic parts and remove any dust or old paint before starting the painting process.

Characteristics and Values Table for Repainting Dirt Bike Plastics

Characteristics Values
Paint Type Spray paint, stickers/decals, Krylon gray primer, Krylon black, Krylon metal primer (brown)
Paint Colour Black, red, yellow, clear
Surface Preparation Clean the surface, remove decals/stickers, sand the surface, use a primer
Tools/Materials Microfiber cloth, cardboard, rubber gloves, paper towels, Xylene paint remover/adhesive gunk remover, respirator, long-sleeved clothes, sandpaper/dual-action sanding machine
Tips Cover the surrounding area with plastic sheets to avoid paint spills, wear protective gear during painting

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Removing old paint

To remove old paint from dirt bike plastics, there are several methods you can use. One popular method is to use a pressure washer or a blow gun with a compressor to remove most of the paint. You can also try using a paint thinner with a horse brush or copper wool. If you want to avoid using chemicals, a plastic scraper can be effective in lifting off the paint.

Another option is to use a product called "Goo Gone", which is designed to remove paint without damaging the plastic. You can apply it with a soft scrub pad and then use a pressure washer for better results. However, be cautious as Goo Gone may not be as effective on thicker paints. In such cases, you may need to use a stronger solvent like brake fluid, but this could potentially damage the plastic.

If you are looking for a more gentle method, you can try using Aircraft Paint Remover for Flexible Plastic. However, be aware that this method may remove paint beyond the top layer, exposing the bare plastic. Always test any method on a small area first to ensure it doesn't damage the plastic.

Additionally, you can consider using a detailing shop's services to remove the paint professionally if you are unsure about doing it yourself or want to avoid potential damage to the plastic. They have the expertise and tools to handle various paint removal situations.

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Sanding the plastic

  • Remove the plastic parts: Start by carefully removing the plastic parts of your dirt bike that you plan to repaint. This may include the rear fender, side panels, or number plates. Place the removed parts on a flat, protected surface, such as a cardboard sheet.
  • Clean the plastic: Before sanding, it is essential to clean the plastic surfaces thoroughly. Use a microfiber cloth to wipe away any dust, dirt, or debris. You can also use a mild detergent or plastic cleaner to ensure the surface is free of any grease or grime. Make sure the plastic is completely dry before moving on to the next step.
  • Choose the right sandpaper: Select a fine-grit sandpaper that is suitable for use on plastic surfaces. The grit number will depend on the smoothness of the plastic and the extent of sanding required. For light sanding, you may use a higher grit, such as 400, while for more aggressive sanding, you may need a lower grit.
  • Wet sanding technique: One effective method is to use a wet sanding technique. Lightly soak the sandpaper in water and gently sand the plastic surface in a circular motion. This helps to prevent scratching and keeps the sandpaper from becoming clogged. Apply light pressure and work your way across the entire surface, ensuring an even finish.
  • Sand rough spots: Pay close attention to any rough spots, imperfections, or existing paint chips on the plastic. Focus your sanding efforts on these areas to smooth them out and create a uniform surface. Take your time and be careful not to create deep scratches or gouges in the plastic.
  • Smooth the transitions: When sanding, be mindful of the transitions and edges of the plastic parts. Ensure that you create a smooth finish across the entire surface, blending any sanded areas with the surrounding untouched areas. A gentle touch and a consistent sanding pattern will help achieve this.
  • Remove sanding residue: Once you have finished sanding, use a clean microfiber cloth to remove any residual dust or sanding debris from the plastic surface. You can also use a soft brush to gently sweep away any remaining particles, ensuring the surface is ready for the next steps of priming and painting.

By following these steps, you will effectively sand the plastic of your dirt bike, creating a smooth base for a high-quality repaint. Remember to take your time, use the appropriate tools, and always prioritize a consistent and gentle approach to achieve the best results.

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Applying primer

Before applying primer, it is important to prepare the dirt bike plastic surface. Start by removing any previous coats of paint, decals, or stickers. Use sandpaper or a dual-action sanding machine to sand the plastic surface. This process creates a smooth finish, making it easier for the primer and paint to adhere. It is recommended to use 400-grit sandpaper or its equivalent for effective sanding. Ensure that you sand and clean the plastic surface thoroughly.

Once the surface is adequately prepared, you can begin applying the primer. Choose a primer suitable for plastic surfaces, such as a flexible surface primer or a plastic primer. Some recommended primers include Krylon gray primer or Krylon metal primer (brown). Before applying the primer, ensure you are wearing the appropriate protective gear, including gloves, a respirator, and long-sleeved clothing to prevent any paint from coming into contact with your skin.

When applying the primer, use a spray painting technique to achieve an even and consistent coat. Hold the primer can or paint gun about 8-12 inches away from the surface and spray in steady, overlapping motions. Start from the top of the dirt bike plastic and work your way down. Ensure that you maintain a consistent distance and speed while spraying to avoid drips or an uneven application. Allow the primer to dry according to the manufacturer's instructions.

After the first coat of primer is dry, inspect the surface for any rough spots or imperfections. Lightly sand these areas with fine-grit sandpaper to smooth them out. Remove any dust generated during this process by scrubbing the surface with a tack cloth or a damp cloth. Once the surface is clean and smooth, apply a second coat of primer using the same spraying technique as before. Allow this second coat to dry completely.

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Spray painting

Preparation:

Firstly, you'll need to remove any decals, stickers, or old paint from the plastic surface. This can be done using a safe paint remover or by sanding. Make sure the plastic surface is completely clean and free of any dirt, grease, or debris. You can use a degreaser or a product like H.E.T. to ensure the surface is clean.

Sanding:

Once the surface is prepared, you'll need to sand the plastic. Sanding creates a rough surface that will help the paint adhere better. Use a fine-grit sandpaper, such as 400-grit, to sand the plastic evenly. Be careful not to over-sand, as you don't want to damage the plastic.

Priming:

After sanding, apply a plastic primer designed for use on plastics. Spray a thick, even coat of primer onto the surface. Allow the primer to dry completely according to the manufacturer's instructions.

Painting:

Now you're ready to spray paint! Choose a paint specifically designed for use on plastics, as regular spray paint may not adhere properly. Apply light, even coats of paint, allowing adequate drying time between coats. It is generally recommended to apply at least 2-3 coats of paint for the best results.

Clear Coating:

After the final coat of paint has dried, apply a clear coat to protect the paint job and add a nice shine. Again, ensure you choose a clear coat suitable for plastics. Apply a thin, even coat of the clear coat, and allow it to dry completely.

By following these steps, you can achieve a professional-looking paint job on your dirt bike plastics, giving your bike a fresh and personalized appearance.

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Adding decals

The first step in adding decals to your dirt bike plastics is to ensure the plastic surface is clean. If you are applying decals to old plastic, you will need to remove the old decal and clean off any remaining glue, dirt, or debris. You can use a brake cleaner for this step. For new plastic, you will need to remove any plasticizer or mould release from the surface. A brake cleaner or solvent is required to get the plastic dull enough for decals.

Next, you will need to prepare your installation tools and work area. Experts recommend taking your time and being patient during decal application, as it requires careful execution. You will need a stable base to keep your dirt bike still during the process. It is also recommended to have a knife or scissors, tape, and a heat gun or hair dryer.

Before applying your decal, ensure you have practised lining up the edges and holes of the decal with the plastic. When you are ready to apply, peel the backing off the decal a little at a time, focusing on one section at a time. Apply the decal slowly, using a soapy water or Windex and water mix to help with manoeuvrability. You can also use a water and baby shampoo mix, which will prevent the decal from sticking for longer.

Once the decal is in place, use a squeegee or a credit card to smooth out any bubbles or wrinkles, working from the centre outward. Then, warm up the plastic and edges of the decal with a blow dryer or heat gun on a low setting, being careful not to overheat the decal. You can also use a propane torch, but this requires a very experienced hand.

Frequently asked questions

First, remove the plastic parts from your dirt bike and place them on cardboard. Clean the plastic and remove any dust using a microfiber cloth. Then, remove any decals or warning stickers pasted on them. Next, spray adhesive gunk remover on the plastic and rub it in with a microfiber cloth. You may need more than one cloth, depending on the size of the plastic part.

Wear rubber gloves for protection and place the plastic part on a cardboard strip. Take a paper towel and soak it in xylene paint remover until it is completely wet. Now, spread the soaked paper towel on the plastic part and repeat the procedure with multiple paper towels until they cover the entire plastic part. Wait at least 15-30 minutes and check to see if the paint has started to come off. If it has, start rubbing the paint with the paper towel and keep rubbing until all the paint is removed.

Before you start painting, cover yourself with gloves, a respirator, and long-sleeved clothes that leave no skin exposed. Then, you can either sand the plastic parts by hand with sandpaper or use a dual-action sanding machine. After sanding, apply a spray primer, and then paint and a clear coat.

Some people suggest using Krylon gray primer and then painting over it with Krylon Black. You can also use Krylon metal primer (brown) and then paint over it.

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