
There are various methods to soften hard plastic and rubber. For plastic, one can use a universal solvent like acetone or gasoline, or submerge the plastic in hot water. For rubber, one can use a mixture of isopropyl alcohol and methyl salicylate, or silicone spray. However, it's important to note that some methods may damage the material, and different types of rubber may react differently to the same treatment.
How to soften hard plastic rubber
| Characteristics | Values |
|---|---|
| Soak in a mixture of isopropyl alcohol and methyl salicylate | 3 parts isopropyl alcohol (isopropanol) to 1 part methyl salicylate for 24 hours |
| Seal in an airtight container | Use zip-close bags or large garbage bags for big pieces of rubber |
| Use heat | Boil water and submerge the plastic or use a hair dryer oven |
| Use silicone spray | Spray the rubber until soaked and place in an airtight plastic bag |
| Use oil | Soak the rubber in oil or a mixture of oil and another substance |
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What You'll Learn

Soak in isopropyl alcohol and methyl salicylate
To soften hardened rubber, you can soak it in a mixture of 3 parts isopropyl alcohol (isopropanol) to 1 part methyl salicylate for 24 hours. Isopropyl alcohol can be found at your local pharmacy, and methyl salicylate, also known as oil of wintergreen, can be purchased online. This method has been proven to work on rubber parts that were previously "hard as a rock" and left them as flexible as when they were new.
It is important to note that while methyl salicylate is not extremely toxic when it comes into contact with skin, it is recommended to minimise skin contact and to wear safety glasses and gloves when handling it.
This method can be used to restore rubber parts that have become hard and brittle over time. The solution works by softening the rubber, allowing it to regain its flexibility.
It is worth mentioning that this process may not work on all types of rubber, and it is always important to test it on a small area first to ensure that it does not cause any damage. Additionally, this method should not be used on certain types of rubber parts, such as brake seals, as it may compromise their functionality.
Overall, soaking hardened rubber in a mixture of isopropyl alcohol and methyl salicylate is an effective way to soften and restore the flexibility of old rubber parts.
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Use silicone spray
Silicone spray is an effective way to soften hard plastic rubber. It contains plasticizers, which are substances that make materials more flexible, resilient, and easier to handle. As rubber ages, it hardens due to the loss of these plasticizers, and silicone spray can help restore them to their original suppleness.
To use silicone spray, start by spraying the rubber surface until it is thoroughly soaked. Then, place the rubber item inside an airtight plastic bag. This helps to contain the silicone spray and prevent it from evaporating too quickly. Leave the bagged rubber in a warm place for three to seven days. The exact duration may vary depending on the size and hardness of the rubber item.
After a few days, take the bagged rubber out and test its pliability. Bend the rubber gently to check if it has achieved the desired softness. If it still feels too hard, you can repeat the process by spraying more silicone and allowing it to sit for a longer period.
It is important to note that while silicone spray is generally safe for most rubber surfaces, it is always a good idea to test it on a small, inconspicuous area first. This will ensure that the spray does not cause any discolouration or adverse reactions. Additionally, be sure to follow any specific instructions or precautions provided by the manufacturer of the silicone spray product you are using.
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Heat with a hair dryer
Using a hair dryer is an effective way to soften hard plastic or rubber. This method is particularly useful for softening rubber soles on shoes. Set your hair dryer to the highest heat setting and direct the airflow towards the target area. For shoes, it is recommended to apply heat for approximately 10 minutes. During this process, you can bend the rubber by hand to help reshape it before it hardens again.
It is important to be cautious when using a hair dryer to soften plastic, as the material can become hot enough to blister. Ensure that you do not burn or melt the plastic or rubber. Even heating is crucial, so maintain a consistent distance from the surface and keep the hair dryer in constant motion.
For best results, use a hair dryer that can reach temperatures suitable for softening the material. Adam Savage, a maker known for his work on Mythbusters and Tested, uses a ConAirPro Yellowbird hair dryer to soften PVC at temperatures between 160°F and 170°F (71°C and 77°C).
The hair dryer method is a convenient way to soften hard plastic or rubber, but it may not be the most suitable approach for all applications. The effectiveness depends on the specific type of plastic or rubber and the desired outcome. In some cases, alternative methods, such as using heat guns or chemical treatments, may be more appropriate.
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Soak in universal solvent
Soaking hard plastic rubber in a universal solvent is one way to soften it. However, it is important to note that not all rubber types react the same way to solvents, and some may be damaged or even destroyed in the process. It is always good to test on a small area first.
One suggested mixture for a universal solvent is three parts isopropyl alcohol (isopropanol) to one part methyl salicylate. This mixture can be used to soak the rubber item for around 24 hours. Isopropyl alcohol can be purchased at a local pharmacy, while methyl salicylate, also known as oil of wintergreen, can be purchased online. Safety precautions should be taken when handling these chemicals, such as wearing safety glasses and gloves to minimize skin contact.
Another possible universal solvent is ethanol, which can be effective in removing sticky rubber coatings from plastic devices. However, it is important to note that ethanol may not be suitable for electrical devices. It is recommended to use a scouring pad and hot soapy water instead of soaking these items in the solvent.
Additionally, aromatic and chlorinated hydrocarbons tend to soften rubber. Keeping rubber in chloroform or xylene for an extended period will visually soften it. This property is sometimes used to fit rubber tubing. However, it is important to note that chloroform and xylene are toxic and should be handled with extreme caution.
To delay the hardening of rubber, it can be sealed in an airtight container or bag with most of the air removed. The container should then be stored in a cool, dry, dark place at a stable temperature, ideally between 68 to 77°F (20 to 25°C). Lower temperatures can also help preserve rubber.
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Store in an airtight container
Storing rubber in an airtight container is an effective way to delay hardening. It is important to remove as much air (and therefore oxygen) from the container as possible before sealing it. This is because natural rubber is especially susceptible to oxidation. Oxygen reacts with sulfur and removes it from the item, leaving it more brittle.
When choosing a plastic container, opt for high-quality, BPA-free options. BPA is a chemical found in some plastics that can be harmful to health. The seal is the most important feature of an airtight container. A strong, flexible seal made from silicone or a gasket will ensure a tight fit. Screw-on lids are more secure than snap-on lids, making them a better choice for long-term storage or liquids.
To test if a container is airtight, fill it with water, seal it, and shake it. If water leaks out, the container is not airtight. You can also press down on the lid when it is sealed. If the lid springs back up or you hear air escaping, the container is not airtight.
It is also important to regularly inspect containers for signs of wear and tear. Over time, the seal and locking mechanism may break down, causing the container to lose its airtightness. The size and shape of the container can also affect its airtightness, with smaller containers generally being more airtight than larger ones.
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Frequently asked questions
To soften hard plastic, you can try using a universal solvent like acetone or gasoline. You can also try preheating the plastic with a flame or hair dryer. Another method is to boil water, pour it into a bowl, and place the plastic in the bowl until the water cools.
To soften rubber, you can try using silicone spray, which contains plasticizers, or soaking the rubber in a mixture of isopropyl alcohol and methyl salicylate. You can also try using WD40, but this may not be the best method. To delay hardening, seal the rubber in an airtight container with as little oxygen as possible.
Rubber hardens as it ages and its softening chemicals, called plasticizers, bleed out. Natural rubber is especially susceptible to oxidation due to the addition of sulfur, which reacts with oxygen and removes it from the rubber, leaving it more brittle. Temperatures below -60°F (-51°C) or above 220°F (104°C) will also quickly degrade rubber.










































