
Spray painting plastic and fibreglass requires specific preparation techniques to ensure the paint adheres to the nonporous surface. The process begins with rinsing and abrading the surface with fine grit sandpaper, followed by priming and painting in light, even coats. The choice of paint is essential, with Krylon being a recommended brand for its safety, quick-drying properties, and wide availability. Additionally, the painting environment should be carefully prepared to manage the large volume of paint mist generated during the process.
Spray Painting Plastic and Fibre Glass
| Characteristics | Values |
|---|---|
| Preparation | Prepare the painting area and protect the surroundings to save time on clean-up |
| Paint | Krylon brand paint is safe for plastics and fiberglass, dries quickly, and is readily available |
| Hulls | The preparation steps are the same for fiberglass and plastic hulls |
| Fillers | Common fillers or putty can be used to fill in gaps, then sanded smooth and re-primed |
| Painter's Tape | Use to cover areas that you do not want to be painted |
| Primer | Use an oil-based bonding primer for corners, edges, and uneven surfaces; use a foam roller for flat surfaces |
| Paint Coats | Apply 2 coats of paint, waiting 24 hours between coats; finish with a clear exterior topcoat to prevent chipping |
| Spray Technique | Spray in intermittent mists to promote a smooth, professional-looking finish free of runs, drips, and sagging |
| Sanding | Use fine grit sandpaper (400-grit or above) to abrade the surface and promote adhesion |
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What You'll Learn

Preparation techniques for plastic and fibre glass
Preparation is key when it comes to spray painting plastic and fibreglass. Here are some detailed, step-by-step instructions for preparing plastic and fibreglass surfaces for spray painting:
Plastic
- Set up your workspace: Work outdoors or in a well-ventilated area. Protect the surrounding areas with cardboard or a drop cloth to avoid getting paint on unwanted surfaces.
- Clean the surface: Wipe down the plastic surface with a damp rag to remove any dirt, grime, or mould. For older plastic items, use an all-purpose or sanitizing cleaner to remove chalking, grease, or mildew. Let the surface dry completely.
- Remove hardware: Take off any hardware that will be painted separately or left unpainted.
- Sand the surface: If the plastic has loose paint or other coatings, use sandpaper to gently smooth out the surface. Rinse the surface with water and wipe it with a tack cloth to ensure it is free of debris. Let it dry completely.
- Prime the surface: Apply a bonding primer specifically designed for plastic surfaces, such as Krylon's Fusion All-In-One, to improve paint adhesion and prevent peeling or chipping.
Fibreglass
- Prepare the surface: Fibreglass is smooth and non-porous, making it challenging for paint to adhere to. Use fine-grit sandpaper (400-grit or higher) to roughen the surface slightly. Do not over-sand, and stop when the surface feels slightly rough to the touch.
- Cover unwanted areas: Use painter's tape to cover any areas you do not want to be painted. Run your fingernail along the edges of the tape to ensure a tight seal and prevent paint from seeping underneath.
- Prime the surface: Apply a light coat of an oil-based bonding primer to the fibreglass. Use a brush for detailed areas and a foam roller for larger, flat surfaces. Allow the primer to dry and cure for at least four hours.
Remember to always work in a well-ventilated area and wear a painting mask to protect yourself from fumes.
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Priming and topcoats
When it comes to priming and topcoating, there are a few key things to keep in mind. Firstly, the type of primer and topcoat you use will depend on the surface you are painting. For plastic, a good-quality primer is essential to prevent the paint from peeling, chipping, or cracking. Many paint brands sell plastic primers specifically designed for this purpose, such as Rust-Oleum, which has received excellent reviews. For fiberglass, an oil-based bonding primer is recommended, and you should always use a foam roller or a paintbrush for flat surfaces.
Before applying the primer, it is crucial to prepare the surface properly. For fiberglass, this involves sanding the surface with a grit sandpaper ranging from 180 to 400, or even up to 600, to remove the shine and create a matte finish. This process ensures that the paint will adhere well to the surface. After sanding, use a "tack cloth" to remove any dust or dirt. You can then apply the primer, either by spraying or brushing it on. If you are using a spray-on primer, apply a light, even coat. Allow the primer to dry completely before moving on to the next step, which usually takes about 24 hours.
Once the primer is dry, you can apply the topcoat. For fiberglass, a clear exterior topcoat can be sprayed on to protect the paint and prevent chipping. If you are using a two-pack paint, some sources suggest that you can skip the primer and simply "dust" a thin layer of paint as your first coat, followed by a final topcoat. However, this method may not be suitable for all surfaces or projects.
It is important to note that the choice of topcoat depends on the intended use of the surface. For surfaces that will see heavy use, such as boats, bathtubs, or sinks, polyurethane or epoxy paint is recommended. Epoxy paint, in particular, must be mixed with a catalyst, which is usually sold alongside the paint. On the other hand, a basic spray paint or latex-acrylic paint is suitable for decorative pieces or doors that won't undergo much wear and tear.
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Painting techniques
Before spray painting any type of fiberglass or plastic surface, specific preparation techniques are required to condition the material to accept paint. If this step is skipped, the finish will peel soon after application.
Firstly, rinse the surface and allow it to dry completely. Then, abrade the fiberglass or plastic to promote adhesion by sanding it with a palm sander loaded with fine grit sandpaper. The recommended grit is 400 or higher, as anything lower may cut grooves in the surface that will show in the final finish. After sanding, wipe down the surface with a tack cloth.
Next, cover any areas that you do not want to be painted with painter's tape. If painting stripes, zigzags, or geometric shapes, use strips of painter's tape to cover the areas that should remain unpainted. Run your fingernail across the edges of the tape to ensure a tight seal and prevent paint from seeping underneath. Additionally, cover large areas below or adjacent to the fiberglass or plastic with drop cloths to protect them from paint mist, which can seep through cracks and under doors.
Now, you can apply a light coat of primer to the surface. If you are priming a fiberglass hull, auto body glazing or spot putty is recommended, while for ABS plastic hulls, common modeling putty can be used. Use a foam roller for flat surfaces and a paintbrush for corners, edges, and uneven surfaces. If using a spray-on primer, apply in intermittent mists to achieve a smooth, professional-looking finish free of runs, drips, and sagging. Allow at least 24 hours for the primer to dry before proceeding.
Once the primer is dry, apply a coat of paint using the same technique as before. Basic spray paint or latex-acrylic paint will work for most projects. Again, wait 24 hours for the paint to dry before applying a second coat if necessary. Finally, once the final coat of paint is dry, apply a clear exterior topcoat to protect the paint and prevent chipping.
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Paint types
When it comes to choosing the right paint for the job, it's important to consider the surface you're working with. For spray painting plastic and fibreglass, there are several suitable paint types available.
One option is to use a basic spray paint. These paints are typically easy to use and can be found at most hardware stores. However, it's important to note that fibreglass surfaces are nonporous, so specific preparation techniques are required to condition the surface to accept the paint. This can include abrading the surface with fine grit sandpaper (400-grit or higher) and applying a primer to promote adhesion and a smooth finish.
Latex-acrylic paint is another option that can be used on fibreglass and plastic surfaces. This type of paint typically requires a primer and a topcoat to ensure a durable finish. When using latex-acrylic paint, it's recommended to apply two coats of paint, waiting 24 hours between each coat, to achieve the best results.
For plastic surfaces, an oil-based bonding primer can be used in conjunction with latex-acrylic paint to improve adhesion and durability. This type of primer should be applied using a brush or a foam roller, depending on the surface texture.
Additionally, there are paints specifically designed for use on plastic and fibreglass surfaces, such as Krylon brand paint, which is known for its quick-drying and safe formula. These specialised paints can be a good option to ensure a smooth and long-lasting finish.
When choosing a paint type, it's important to consider the specific surface you're working with, the level of preparation you're willing to undertake, and the desired finish. Following the manufacturer's instructions and properly preparing the surface will help ensure a successful spray painting project.
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Finishing touches
The final stages of painting plastic and fibreglass are crucial to achieving a professional-looking finish. Here are some detailed instructions for the finishing touches:
Preparation for a Smooth Finish
Before painting, it is essential to prepare the surface of fibreglass to promote paint adhesion and a smooth finish. Start by cleaning the fibreglass surface with soapy water and letting it dry completely. Next, sand the fibreglass with medium-grit sandpaper (400 grit or higher) until it feels slightly rough to the touch. Avoid over-sanding, as this can create grooves that will show in the final finish. After sanding, wipe down the surface with a rag dampened with mineral spirits to remove any residue. Allow the surface to dry completely before proceeding.
Priming and Painting
Apply a light coat of primer to the fibreglass surface using a spray or brush. For plastic surfaces, use a bonding primer with fusion technology to enhance paint adhesion. When priming and painting, spray in intermittent mists to avoid runs, drips, and sagging. After priming, apply your chosen paint colour, ensuring it is suitable for the surface and the desired finish (glossy or matte). For a smoother finish on plastic, warm the aerosol can in hot water before application to improve paint flow and avoid drips.
Topcoat
Once the paint is dry, apply a topcoat using the same method as the paint application (brushing or spraying). Choose a topcoat that is compatible with your paint type (water-based or oil-based). Polyurethane and epoxy paints can act as both paint and topcoat. Allow the topcoat to dry and cure completely before using the object.
Touch-ups and Protection
To fix scratches or dings, especially on items subject to wear and tear, carefully hand-paint over the scratches with the original spray paint using a fine-tipped brush. Avoid sanding or blending the scratches, as this will make them less visible. For outdoor items or those exposed to the elements, consider applying a clear, non-yellowing protective coat over the finished product for added protection.
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Frequently asked questions
Rinse the surface and allow it to dry completely.
Abrade the fiberglass to promote adhesion by sanding it with fine grit sandpaper.
Use a palm sander loaded with 400-grit sandpaper. Do not use a grit lower than 400, as it may cut grooves in the fiberglass that could show in the final finish.
Wipe down the fiberglass with a tack cloth and cover any areas you do not want to be painted with painter's tape.
Krylon brand paint is safe for all plastics and fiberglass, dries quickly, and is readily available at hardware and building supply stores. Basic spray paint or latex-acrylic paint will also work on decorative pieces or doors.











































