
Spray painting plastic engine parts is a great way to enhance the appearance of your car. It is a cost-effective method to hide any marks or rough surfaces on plastic parts and create a smooth finish. Before you begin, it is important to ensure you have the right tools and are working in a well-ventilated area with good lighting. The process involves several steps, including sanding the surface, applying a primer, spray painting, and finishing with a lacquer to protect the colour. With the right preparation and technique, you can achieve a long-lasting and professional-looking paint job for your car's plastic engine parts.
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What You'll Learn

Sanding down the surface
Firstly, it is essential to gather the right tools and materials. For this step, you will need sandpaper in varying grit levels. It is recommended to start with a lower grit and gradually move up to a finer grit to achieve the smoothest surface. Before you begin sanding, ensure that you are working in a well-ventilated area with good lighting. This will help you see any imperfections on the surface and ensure that you do not inhale too much dust.
Once you have prepared your workspace, you can start sanding the plastic engine parts. Begin by using the lower grit sandpaper to remove any existing paint, debris, or imperfections on the surface. Work methodically across the entire surface, applying even pressure as you sand. This step may take some time, depending on the size and condition of the part you are sanding. Be sure to take breaks and carefully inspect the surface from different angles to ensure you don't miss any spots.
After you have removed the majority of the existing paint and created a relatively smooth base, you can move on to a finer grit sandpaper. This step is crucial in achieving a truly smooth and even surface. Work your way across the entire surface again, paying close attention to any nooks or crannies that may require extra sanding. Remember that the goal is to remove the "shine" of the plastic, creating a matte surface that will better hold the primer and paint.
Finally, once you have finished sanding, it is essential to clean the surface thoroughly. Use a soft cloth or brush to remove any remaining dust or debris. You can also use a damp cloth with soapy water to ensure that the surface is entirely free of any sanding residue. Allow the surface to dry completely before moving on to the next step, which is usually applying a primer.
Sanding down plastic engine parts may seem like a straightforward task, but it requires patience and attention to detail. Taking your time during this step will pay off when it comes to the final spray-painted finish. Remember always to work in a safe and well-ventilated environment and wear any necessary protective gear, such as a mask and eye protection.
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Choosing the right paint
Type of Paint
The type of paint you choose will depend on the desired finish and the specific requirements of your plastic engine parts. Some common types of paint used for spray painting plastic engine parts include:
- Automotive Paint: Specifically designed for use on automotive plastic parts, this paint offers excellent adhesion to the machined plastic surface and helps prevent fading and chipping. It is a good option for exterior car parts that are exposed to constant use and potential impacts, such as bumpers or side mirrors.
- Engine Paint: Engine paint is formulated to withstand the high temperatures typically encountered in engine compartments. It is essential to check the manufacturer's instructions, as some engine paints may require curing at high temperatures, which is not suitable for plastic parts.
- High-Temperature Paint: This type of paint is designed to withstand temperatures up to 1200°F (648°C). While it provides excellent heat resistance, it has a limited colour range and may emit harmful fumes when heated.
- Acrylic Spray Paint: Acrylic spray paint is versatile and durable, offering a wide range of colours. It is easy to mix and blend, making it ideal for achieving custom colours. Acrylic paint can be used on plastic surfaces but requires a primer and may fade or peel in direct sunlight.
Environmental Factors
Consider the environmental conditions to which your plastic engine parts will be exposed. If the parts will be exposed to UV light, moisture, or other environmental factors, choose a paint that offers protection against these elements. For example, a paint with UV stabilizers will help prevent colour fading and degradation caused by UV radiation.
Application Method
The application method will depend on the size and complexity of the engine parts. For small, simple parts, spray cans may be sufficient. However, for more complex parts with intricate details, airbrushing may be a better option as it allows for greater control and precision.
Safety Considerations
When choosing paint for plastic engine parts, always prioritise safety. Select a paint that is suitable for plastic surfaces, as using the wrong type of paint can result in poor adhesion, peeling, or other issues. Additionally, wear protective gear, such as a mask, when working with chemical paints and primers to safeguard your health.
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Using a primer
When it comes to spray painting plastic engine parts, using a primer is a crucial step to ensure the paint adheres well to the plastic surface and that the final finish is smooth and long-lasting. Here is a detailed guide on using a primer for spray painting plastic engine parts:
Choosing the Right Primer
Select a plastic primer, also known as a plastic adhesion promoter, that is compatible with the type of plastic you are painting. Different types of plastics have varying levels of adhesion, thickness, and viscosity, so choosing a primer designed specifically for your plastic surface is essential. Some primers are designed for larger plastic surfaces, while others are suitable for small repairs or patches.
Surface Preparation
Before applying the primer, it is crucial to prepare the plastic surface. Start by sanding the surface lightly with fine-grit sandpaper to create a smooth surface and remove any gloss or imperfections. Sanding also helps remove the "shine" of the plastic, making it easier for the primer and paint to adhere. Work your way up by grit level to achieve the desired smoothness. After sanding, clean the part with soapy water to remove any dirt or debris. You can also use an air gun to blow away any remaining residue.
Applying the Primer
Wear a respirator and gloves for protection during this step. Hold the primer can about 6-7 inches away from the plastic part. Keep the can upright and start spraying before it passes over the part to ensure an even finish. Apply 3-4 thin and even coats of primer, allowing 15 minutes of drying time between each coat. The primer will provide a better anchor for the paint, preventing cracking or detachment due to impacts, rubbing, or vibrations.
Flex Additive and Adhesion Promoter
For added flexibility, you can mix a flex additive into the primer and paint. Additionally, an adhesion promoter can be sprayed directly onto the plastic surface after sanding to further enhance the adhesion of the primer. Follow the instructions on the product's technical data sheet for drying times and gun adjustments.
Drying and Next Steps
Once the final coat of primer has dried, you can proceed to the next step of spray painting. Refer to the specific instructions for your chosen paint product and apply the paint in thin, even coats to achieve a smooth finish. Remember to work in a well-ventilated area with good lighting and protect surrounding areas with drop cloths or plastic sheets.
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Applying lacquer
Lacquer is an essential step in spray painting plastic engine parts. It is a protective layer that shields the paint from environmental conditions, such as moisture and UV radiation, which can cause colour fading, cracking, or warping. Lacquer also ensures that the colour is protected and the paint job is long-lasting.
When applying lacquer, it is important to follow the correct procedure to achieve the best results. Here is a step-by-step guide:
- Choose the Right Lacquer: Select a lacquer that is compatible with the type of paint used. For high-temperature engine parts, a powder coat or ceramic coating is recommended as lacquer may not adhere properly to high-temp spray paint.
- Prepare the Workspace: Ensure your workspace is well-ventilated and has good lighting. Use drop cloths or plastic sheets to protect the surrounding area from paint particles.
- Apply Lacquer Coats: Hold the lacquer can or spray gun 6-7 inches away from the surface. Start spraying before the lacquer passes over the part to ensure an even finish. Apply 4-5 thin and even coats of lacquer, allowing sufficient drying time between coats.
- Polishing: Once the lacquer coats have dried, use a microfiber polishing cloth to buff the surface to a smooth, glossy finish.
- Clean-up: Have lacquer thinner on hand to clean up any spills, messes, or equipment.
By following these steps and allowing adequate curing time for the lacquer, you will achieve a durable and aesthetically pleasing finish on your spray-painted plastic engine parts.
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Polishing the finish
Sanding
Lightly sand the plastic surface to remove any imperfections, such as bobbles or raised marks. This step is crucial in achieving a smooth base for the paint to adhere to. Use sandpaper with a fine grit and work your way up, being careful not to over-sand any specific area. Once done, wipe the surface with a damp cloth to remove any dust or debris created during the sanding process.
Primer
Apply a suitable primer specifically designed for plastic surfaces, such as a high-build primer or a bonding primer with fusion technology. The primer will help the paint adhere better to the plastic and ensure a longer-lasting finish. Apply several light coats of primer, holding the can about 6-7 inches away from the surface. Allow each coat to dry sufficiently before applying the next, following the instructions on the primer can.
Painting
Choose a premium spray paint designed for plastic surfaces, such as Krylon Fusion All-In-One. Ensure the workspace is well-ventilated and protected with drop cloths or plastic sheets. Hold the spray paint can at the recommended distance, usually about 20 cm, from the surface and use a smooth, even sweeping motion. Apply several light coats, waiting 30-60 seconds between each coat, until you achieve the desired coverage. Remember to start and finish spraying off the object to avoid drips.
Lacquer
Once the paint is completely dry, apply a clear lacquer to protect the paint job and ensure its longevity. Choose a lacquer that matches your desired finish, whether gloss or matte. This step will add an extra layer of protection, especially if the painted part will be exposed to the elements.
Polishing
Finally, use a microfiber polishing cloth to buff the surface to a high shine. This step will enhance the overall appearance of the painted part, giving it a polished and professional look.
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