
Polystyrene, a type of plastic, is commonly used for products ranging from CD cases to toys. Due to its flexibility, strength, and longevity, plastic is a popular material. However, its resistance to glue can make repairs challenging. When bonding polystyrene to plastic, it is crucial to identify the type of plastic involved. Different plastics require different types of glue. For instance, flexible plastics used in shoes or toys require flexible glues like Loctite's 60-Second All-Purpose Glue. In contrast, clear, brittle plastics like imitation glass or CD cases work best with poly cement. Styrofoam, a type of plastic, can be attached to other plastics using adhesives for non-porous materials, such as hot glue. However, it is important to never use hot glue directly on Styrofoam, as it may burn or damage it.
| Characteristics | Values |
|---|---|
| Type of glue for polystyrene | Poly cement, epoxy, or cyanoacrylate |
| Type of glue for flexible plastics | Loctite's 60-second All-Purpose Glue |
| Type of glue for hard plastics | Loctite's Super Glue All Plastic |
| Type of glue for styrofoam | Hot glue, applied to the plastic surface and not directly to styrofoam |
| Preparation before gluing styrofoam | Sand the plastic surface with 120-grit sandpaper to improve adhesion |
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What You'll Learn

Use a strong adhesive suited for non-porous materials, like hot glue
When sticking polystyrene to plastic, it's important to choose the right adhesive. Using the wrong glue might cause it to slip off or even dissolve the plastic. Polystyrene is a type of plastic marked with a "6" or "PS", and it is often used in clear, brittle plastic items like imitation glass or CD cases.
To ensure a strong bond between polystyrene and plastic, use a strong adhesive suited for non-porous materials, like hot glue. Hot glue is effective and readily available, but it should be applied with caution to avoid burning a hole in the polystyrene or plastic. Set your hot glue gun to its lowest heat setting before application.
Apply the hot glue to the plastic surface you wish to attach to the polystyrene. Allow it to cool for about three seconds before pressing the polystyrene into place. If the hot glue becomes too stiff, preventing a flush fit between the polystyrene and plastic, remove it and reapply, attaching the polystyrene immediately without waiting.
To ensure a tight seal, weight the polystyrene down with a book or by pressing down on it for about 10 minutes. If adhesion is still poor, "scrub" the plastic surface with 120-grit sandpaper, remove any residue, and try gluing again. Remember, never use hot glue directly onto polystyrene, and avoid solvent-based adhesives as they can release toxic fumes and warp the plastic.
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Choose flexible glue for flexible plastics
When gluing polystyrene to plastic, it is important to first identify the type of plastic you are dealing with. Different types of plastics require different types of glue.
Polystyrene is a clear, brittle plastic that usually comes marked with a “6” or “PS”. To repair an item made of polystyrene, you can use Loctite's Super Glue All Plastic. This dual-action adhesive is designed to work on all plastics, including polystyrene, and forms resilient, invisible bonds in seconds. For bigger jobs, you can use Loctite's 60-Second All-Purpose Glue, which has a non-drip gel formula that can be applied vertically and to larger surfaces.
If the plastic you are gluing is flexible, you will need to use a flexible glue. For flexible plastics used in shoes, toys, or sports bottles, Loctite's 60-Second All-Purpose Glue is a good option. It is fast, strong, repositionable, and its gel formula provides the necessary flexibility. Another flexible glue option is Loctite's Vinyl Fabric & Plastic Repair Flexible Adhesive, which is designed for quickly and easily repairing flexible plastics such as vinyl. This glue dries transparent and resists yellowing or brittleness over time.
When gluing polystyrene to flexible plastic, it is important to consider the specific type of flexible plastic you are dealing with and choose an appropriate adhesive. For example, if you are gluing polystyrene to vinyl, the Loctite Vinyl Fabric & Plastic Repair Flexible Adhesive would be a good choice.
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Use poly cement for clear, brittle plastics like imitation glass
Polystyrene is a type of plastic that comes in a variety of chemical formulations. Clear, brittle plastics like imitation glass are usually polystyrene. To determine the type of plastic you are dealing with, look at the label; the information you need is usually found near the recycling symbol. If the plastic is marked with a "6" or "PS", it is polystyrene.
To bond polystyrene, you can use poly cement, epoxy, or cyanoacrylate. Poly cement will work best on clear, brittle plastics like imitation glass. This is because poly cement melts the plastic, creating a strong bond. However, it takes 24 hours to fully cure. If you are looking for a faster option, consider using Loctite's Super Glue All Plastic. This dual-action adhesive is designed to work on all plastics, including polystyrene, and forms invisible bonds in seconds.
When using poly cement, follow the manufacturer's instructions for the best results. Some cements may require you to apply the adhesive to both parts before joining them together, while others may suggest joining the parts first and then running a brush with cement along the joint. Make sure to work in a well-ventilated area and take the necessary precautions to protect your skin and eyes from the adhesive.
Compared to other adhesives, poly cement offers a stronger bond on unpainted surfaces. It is also a good option if you are allergic to super glue or if you want to avoid the mess and brittleness associated with super glue. Keep in mind that poly cement may damage painted surfaces or clear parts, so it is important to use it carefully and follow the recommended application methods.
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Epoxy works well for polycarbonate plastics
When it comes to gluing plastic, it's important to know that different types of plastics require different types of glue. Regular household glues or adhesives won't work on polycarbonate plastics, and may even cause damage. Polycarbonate is a modern plastic material that is highly durable and almost thirty times more impact-resistant than glass.
Epoxy, also known as epoxide glue, is a simple and effective way to glue polycarbonate. It is commonly used for quick fixes and for bonding polycarbonate to materials like ceramics. Epoxy is not the best general gluing method, as it may leave marks and only provides a slightly stronger bond than superglue. It is also not suitable for outdoor use as it will yellow when exposed to UV rays.
To glue polycarbonate with epoxy, it is recommended to be outdoors or in a well-ventilated room. If using a two-part epoxy, mix the two parts together by following the instructions on the packaging. The adhesive will be ready to bond within a minute of applying the glue. Hold the pieces of polycarbonate together until it can support its own weight, which may take about a minute. Then, leave the superglue to dry for 48 hours before putting any significant pressure on it.
Before gluing, it is important to ensure the polycarbonate is free of contaminants. Rinse the polycarbonate with lukewarm water to remove any dirt, sand, or other hard materials that could damage the plastic. Then, combine lukewarm water with a small amount of dish soap and gently rub the polycarbonate with a sponge or cloth to remove any small contaminants.
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Cyanoacrylate is a good option for polystyrene
Polystyrene is a type of plastic that comes in various chemical formulations. It is typically marked with a "6" or "PS" near the recycling symbol. When bonding polystyrene to other plastics, it is important to choose an appropriate adhesive to avoid dissolving the plastic or having the glue slip off. Cyanoacrylate is a good option for polystyrene and can form a sufficient bond. It is a fast-acting adhesive that works on all plastics, including polystyrene, and dries clear.
Cyanoacrylate glue, also known as super glue, is a strong adhesive that can create resilient bonds in seconds. It is suitable for bonding polystyrene and other plastics, making it a versatile option for various repair jobs. When using cyanoacrylate glue, ensure the surfaces are clean and fit together well. Apply the glue carefully to one surface and join the pieces promptly to create a firm bond.
One advantage of cyanoacrylate adhesives is their versatility. They can be used on a wide range of plastics, including polystyrene, making them suitable for bonding polystyrene to other types of plastic. Cyanoacrylate glues are also available in low-odor grades, which can improve the appearance of the bonded joint. Additionally, cyanoacrylate adhesives do not require long curing times, making them convenient for quick repairs.
However, it is important to note that cyanoacrylate adhesives may be prone to photo-induced ageing, which can weaken their strength over time. This is a consideration if the bonded polystyrene will be exposed to prolonged periods of sunlight or artificial light. Nonetheless, cyanoacrylate remains a viable option for bonding polystyrene, especially for temporary or indoor applications.
When working with cyanoacrylate glue, it is important to use it safely. Avoid using excessive amounts of glue, as this can lead to stress cracking in the polystyrene. Additionally, some solvents, such as acetone, can attack polystyrene, so it is recommended to clean the surfaces with isopropanol or other mild cleaners if necessary. Overall, cyanoacrylate is a convenient and effective option for bonding polystyrene to other plastics.
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