
If you're struggling to straighten a hard plastic mat, you're not alone. Many people have faced the same issue, but there are several solutions you can try. One common suggestion is to use heat to soften the plastic, either by placing it in direct sunlight, using a hairdryer, or putting it in the oven at a low temperature. Once the plastic is warm, it can be flattened under weight, such as heavy books or bricks, or between two pieces of glass. Another method is to reroll the mat in the opposite direction to create a new curl shape, which can help straighten the plastic. It's important to be cautious when attempting these methods to avoid accidents or damage.
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What You'll Learn

Using a heat gun or hair dryer
To begin, take your plastic mat outdoors or into a well-ventilated area, such as a garage. Place the mat on a flat surface with the curled edges facing down. If using a heat gun, exercise caution and maintain a safe distance to avoid overheating the plastic, which can lead to melting or bubbling. Apply heat evenly to the curled areas until the plastic softens. You can use a plate or a similar object as a deflector to direct the heat towards the desired area and maintain a safe distance.
Alternatively, a hair dryer can be used to apply heat to the plastic mat. Set your hair dryer to the highest heat setting and direct the airflow towards the curled edges of the mat. Similar to using a heat gun, you can use a deflector to concentrate the heat on the desired area. Gently press down on the softened plastic with your foot or a heavy object to straighten the curls.
It is important to work in small sections and avoid overheating the plastic. Excessive heat can cause the plastic to melt, bubble, or burn, resulting in irreversible damage. Once the plastic is straightened, allow it to cool completely before removing any weights or deflectors. You can also place the mat under a heavy object, such as a stack of books, while it cools to help maintain its straight shape.
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Flipping and rerolling the mat
If your hard plastic mat has arrived rolled up and you are struggling to unroll it, the first thing to do is to let the mat sit in a corner for a day or two to adjust to the climate of your room. It is likely very stiff because it has been machine-pressed, so be patient and it should unroll itself.
If you are still struggling to unroll it, try unravelling it just a little bit and then placing something heavy on it. Then, push the heavy item against the curled end to gradually unroll the mat. Once it is unrolled, let it sit for a while.
If your mat is curled, try flipping it over so the curled edges are facing down and use a blow dryer on high heat to soften the plastic. You can also try using a heat gun or a hair dryer to warm up the plastic and then place heavy books on the curling edges. Leave the books on the mat for a few hours or over the weekend. To speed up the process, ensure the room is warmer than usual.
Another method is to place the mat on a wax paper-lined cookie sheet in the oven at 170-180°C for around 5 minutes until the plastic is pliable. Then, place the mat between two heavy books until it cools. Alternatively, you can use a heat gun on low and then flatten the mat between books or pieces of wood.
If it is summer, you can try leaving the mat outside in the sun to warm and flatten out.
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Weighing down the corners
To begin, unroll the mat as flat as possible. Then, flip it over and reroll it, creating a new curl shape that will effectively straighten the corners. Keep the mat rolled up with a rubber band and check periodically until the previously curled corners are laying flat. Thicker mats will likely take longer to straighten, so be sure to allow more time for these.
If rerolling is not possible or too cumbersome, another option is to unroll the mat and place it flipped over so that the curled edges are facing up. Weight down the corners and edges with heavy objects such as books, bricks, or other heavy items. Leave the weights in place until the mat lays flat without resistance.
For quicker results, consider warming the mat before applying weights. Room temperature or a warmer environment will help the plastic soften and become more pliable. You can also use a hairdryer or heat gun to apply direct heat to the plastic, being careful not to overheat and damage the material. Once the plastic is warm, place the weights on the corners and edges, allowing the mat to cool and set in a flat position.
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Leaving the mat in the sun
Leaving your plastic mat out in the sun is a great way to straighten it out. The sun's heat will help soften the plastic, allowing it to relax into a flatter form. However, it is important to note that direct sunlight can be a harsh element on plastic, causing it to crack, fade, discolour, and become brittle over time.
To straighten your mat using the sun, start by flipping the mat over so that the curled edges are facing downward. Then, place heavy, flat objects, such as books or bricks, on top of the mat to weigh it down. You could even use two heavy pieces of glass to create a "sandwich" effect, as suggested by a user on Pinside.com. This method ensures that the sun's heat is evenly distributed throughout the plastic, encouraging it to flatten.
Once you have prepared the mat, find a sunny spot outdoors to place your mat. Ensure that the spot receives direct sunlight but is not on a hot surface, such as asphalt, as this could cause uneven heating and potential disfiguration. Leave your mat in the sun for several hours, keeping an eye on it to monitor any changes.
If you are unable to find heavy objects to weigh down your mat, you can simply lay it flat in the sun without any additional weight. The heat from the sun should still have a softening effect on the plastic, allowing it to straighten to some degree. However, this method may take longer, and you may need to leave the mat in the sun for a more extended period.
Leaving your mat in the sun is a straightforward and effective way to straighten it out. By using the sun's natural heat and some heavy objects for weight, you can encourage the plastic to relax and flatten. However, remember that prolonged exposure to direct sunlight can damage plastic, so be mindful of the time your mat spends in the sun, and consider rotating it periodically to ensure even exposure.
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Placing in the oven
To straighten a hard plastic mat by placing it in the oven, follow these steps:
First, set your oven to a low temperature of around 170-180°Fahrenheit or 200°Fahrenheit. Avoid going too hot, as you don't want to melt the plastic. Place a sheet of wax paper on a baking tray and lay the plastic mat on top. Ensure the mat is as flat as possible, and place it in the oven.
Keep a very close eye on the mat, as you only want to soften the plastic, not melt it. Once the plastic begins to look pliable, remove it from the oven. This should take around 5 minutes, depending on the thickness of the mat. Take the mat out and place it on a flat surface. If your mat has curls or bends, place it so that these are facing down.
Now, you can place some weight on the mat to help it straighten as it cools. You can use heavy books, a couple of pieces of wood, or simply lay it flat and let it cool. If you do use weight, ensure the books or wood are evenly distributed to avoid creating new bends in the plastic.
If your mat is still not straight after this process, you can repeat it. Be cautious, as plastic can be sensitive to heat, and you don't want to risk damaging your mat or your oven.
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Frequently asked questions
If you don't want to use heat to straighten your plastic mat, you can try unrolling it, flipping it over, and rerolling it. Keep it rolled up with a rubber band and check it every so often until the curled corners are laying flat.
One way to straighten a hard plastic mat with heat is to use a heat gun, hair dryer, or oven to warm up the plastic. Once the plastic is warm, place heavy books or bricks on the curling edges until it cools and becomes more rigid.
If you are using heat to straighten your plastic mat, the process can take as little as 5 minutes. However, if you are letting the mat adjust to room temperature, it can take up to 24 hours to warm up thoroughly.
















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