Walking On Corrugated Plastic Roofs: Tips And Tricks

how to walk on corrugated plastic roof

Walking on a corrugated plastic roof can be dangerous and may cause damage. While corrugated plastic roofs are strong, they are not designed to bear weight, and walking on them can lead to health risks and damage to the roof. If you need to access a corrugated plastic roof for maintenance or repair work, it is important to take the necessary precautions. This may include using equipment such as lifts or scaffolding to safely reach the area without compromising the integrity of the roof.

Characteristics Values
Material Polycarbonate
Roofing Sheet Type Corrugated
Roofing Sheet Thickness 1mm
Overall Thickness Over 30mm
Durability Not as durable as standard roofs
Lifespan 10-20 years
Safety Dangerous to walk on without protection and support
Alternatives Ladders, articulating cage lifts, JLG lifts

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Use a JLG lift to access the roof

If you need to access a corrugated plastic roof, it is important to know that you should never stand or walk on polycarbonate sheets. There are alternative options to consider to safely access the roof. One option is to use a JLG lift, which has defined the aerial lift market since 1969.

JLG lifts are available for rent and can be delivered to your house. When choosing a JLG lift, consider the height you need to reach and the weight of the lift. For example, the JLG 50ft boom (towable) has a 30-foot horizontal reach, which would be suitable if you can park it on a deck.

If you are working on maintenance, you may want to consider an articulating cage lift. JLG offers a range of articulating booms, scissor lifts, vertical mast lifts, and trailer-mounted booms. Their Hi-Capacity HC3 boom lift line includes models that can carry up to three people and tools to height.

When using a JLG lift to access a corrugated plastic roof, always follow safety precautions and ensure that the lift is stable and secure before proceeding with any work.

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Use plywood as a base to distribute your weight

If you need to walk on a corrugated plastic roof for maintenance or repair work, it is important to take precautions to avoid damaging the roof or compromising your safety. One way to distribute your weight and protect the roof is by using plywood as a base.

First, it is important to understand the limitations of plastic roof panels. They are not as durable as standard roofs and can become brittle over time due to sun exposure. Therefore, it is crucial to distribute your weight over a larger area when walking on them.

To use plywood as a base, start by placing three 2x4s across the roof panels. Make sure the 2x4s are positioned over the support strips or trusses, also known as purlins, which are the horizontal pieces of wood that span the top of the roof trusses and provide support. By placing the 2x4s across the purlins, you can ensure that the weight is distributed to the structural elements of the roof rather than concentrated on the plastic panels.

Next, lay pieces of plywood across the 2x4s. The plywood should be at least 1/2" thick to provide a sturdy base. Make sure the plywood sheets overlap at the joints to distribute weight evenly and prevent slipping. You can also place a foam mat or an old blanket underneath the plywood to protect the roof and provide a cushion in case of any high spots or stress points.

By following these steps and taking the necessary precautions, you can safely distribute your weight while walking on a corrugated plastic roof using plywood as a base. Remember to exercise caution and consider other safety measures, such as using a safety harness or a lift, especially if you are working on a steep or high roof.

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Avoid stepping on the panels directly

Walking, climbing, or stepping directly onto corrugated plastic roofs is not recommended due to the potential dangers and risks of damage. Polycarbonate sheets are strong, but stepping directly on them can be dangerous and may damage the panels or compromise their watertightness.

To avoid stepping on the panels directly, it is advisable to use a base layer for support and distribute your weight. One option is to use plywood as a base, ensuring it is placed over two support strips and lapping the joints both ways. You can also add an old blanket underneath the plywood for extra protection. This setup will ensure that your weight is not directly on the panels, reducing the risk of damage.

Another approach is to use a lift to access the roof without stepping on the panels. A JLG lift with a long horizontal reach can be useful for this purpose, allowing you to reach the desired areas without putting weight on the panels.

If you need to perform maintenance or repairs, consider renting an articulating cage lift or a JLG boom lift to safely access the roof. These options will help you avoid stepping directly on the panels and minimize the risk of damage or injury.

By following these suggestions, you can avoid stepping directly on the corrugated plastic roof panels and ensure your safety while performing any necessary tasks on the roof.

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Use a harness and safety ropes for fall protection

Walking on a corrugated plastic roof is inherently dangerous, and safety precautions must be taken to prevent falls. One of the most effective ways to protect yourself is to use a safety harness and rope system. Here are some detailed instructions on how to use a harness and safety ropes for fall protection:

Before you begin, it is essential to inspect your equipment. Ensure that your harness is in good condition and has not been damaged in any way. A safety harness that has been through a fall must be replaced. It is also wise to purchase a full roof safety harness kit, so you know that each component is designed to work together effectively.

Once you have checked your equipment, you can start putting on the harness. The harness should fit comfortably and securely around your legs and chest. Adjust the harness so that the D-ring is centred between your shoulder blades. This D-ring is crucial as it is the attachment point for the lanyard.

The next step is to attach the lanyard, which is the shock-absorbing component of the system, to the D-ring. You may need assistance with this step as it is done before ascending the roof. If you are using an SRL system, attach it directly to the anchor unless it has an integrated anchor system. Then, attach the snap hook to the dorsal D-ring.

After ascending the roof, you will need to hook your lifeline to an anchor point. The lifeline is the rope that connects the lanyard and rope grab to the anchor. Keep the lifeline taut at all times to avoid a pendulum effect in the event of a fall.

When working near the edge of the roof, it is important to maintain a safe working angle to prevent exceeding the free-fall distance. Measure 20 inches beyond the rope grab and tie a knot in the lifeline. When the rope grab reaches this knot, it is time to switch to a new anchor point.

By following these instructions and keeping your equipment taut, you can effectively use a harness and safety ropes for fall protection while walking on a corrugated plastic roof. Remember to always work with a partner and follow all safety guidelines.

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Avoid walking on the roof if possible

Walking on a corrugated plastic roof is not recommended due to safety concerns and the risk of damaging the roof. If you need to access the roof for cleaning, maintenance, or repairs, there are alternative options to consider that will help you avoid walking on the roof.

One option is to use a lift, such as an articulating cage lift or a JLG lift, which can provide safe and stable access to the roof without putting weight on the plastic panels. These lifts can be rented from equipment rental companies and can provide a horizontal reach of up to 30 feet, depending on the model. This option is particularly useful if you have a large roof area to cover or if there are areas that cannot be easily reached with a ladder.

Another option is to create a safe walking path on the roof using plywood or OSB (oriented strand board). This involves laying down sheets of plywood or OSB over the plastic panels, making sure they are properly supported by the underlying structure. This method requires careful planning to distribute your weight evenly and avoid putting too much pressure on any single point. It is important to note that even with this method, there is still a risk of damaging the roof, so it should be approached with caution.

If you are unable to avoid walking on the corrugated plastic roof, it is crucial to take necessary precautions. Ensure that the roof is properly installed and in good condition, as improper installation can lead to reduced durability. Additionally, pay close attention to where you place your feet and avoid stepping directly on the plastic panels. Instead, try to step on the underlying support structures, such as trusses or purlins, to distribute your weight more safely.

It is always advisable to prioritize safety when working at heights. If you are uncomfortable or unsure about accessing the corrugated plastic roof, it is best to seek professional assistance or advice. By following these guidelines and considering alternative options, you can help ensure your safety and maintain the integrity of the roof.

Frequently asked questions

No, it is not safe to walk on a corrugated plastic roof. While corrugated plastic sheets are very strong, there are important factors that make it unsafe for walking or standing.

Walking on a corrugated plastic roof can be dangerous to your health and can also damage the panel and/or its water tightness.

You can use a JLG lift or an articulating cage lift to safely access a corrugated plastic roof for repairs or maintenance.

If you absolutely need to walk on a corrugated plastic roof, use plywood as a base to distribute your weight and provide support. Tread carefully and ensure that the plywood is placed over the support beams.

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