
Wet sanding is an essential step in achieving a smooth finish on plastic models. It involves using sandpaper or abrasive materials to remove scratches, marks, and blemishes. The process is similar to dry sanding, but with the addition of water, which offers an even finer finish. When wet sanding plastic, it is important to use a light touch and sand in random circular motions to avoid creating visible patterns or scratches. This technique is particularly useful for plastic car body parts and scale models, where a smooth surface is desired for painting or varnishing.
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What You'll Learn

Use wet-and-dry paper with water
Wet-and-dry paper is ideal for both wet and dry sanding work and is perfect for fine-shaping plastic. When used with water, it offers an even finer finish. During wet use, a slurry is produced, which should be wiped away periodically. The abrasive itself should be dipped in water to remove any clogged material.
When using wet-and-dry paper with water on plastic parts, you can sand in any direction since plastic models have no grain. This freedom of movement allows you to remove scratches or marks efficiently. Remember to use a liquid metal polish afterward for the best results.
When sanding a plastic model with large, flat surfaces, consider using a sanding block. This method is more effective and prevents hollows on the surface caused by finger sanding. Wrap a strip of wet-and-dry paper of your desired grade around a suitable block of wood, then proceed with sanding. Keep the sanding block flat when sanding to the edge of the surface to maintain sharp edges.
Wet sanding is a great technique to achieve a smooth finish on your plastic model. It is similar to dry sanding but with the added benefit of water to keep the sanding paper from getting clogged. The water doesn't change the grit or finish but makes the process more efficient and smoother.
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Sand in random, circular motions
When wet sanding plastic models, it is important to sand in random, circular motions. This is because sanding in one direction will result in scratches that are difficult to cover later. By using a light touch and varying the size of your circles, you avoid creating a discernible pattern in the sanding and achieve a smooth, uniform finish.
To begin, wash the plastic surface you will be sanding with water and a de-greaser if necessary to ensure it is free of dirt, grime, and grease. Next, start with a 200-grit paper and sand the entire surface using light, circular motions. Keep the paper and the plastic surface wet throughout this process, and remember to sand as randomly as possible.
Once you have finished with the 200-grit paper, switch to 400-grit paper and repeat the process. Again, keep the paper and the plastic surface wet and sand in random circular patterns. After you have finished sanding with the 400-grit paper, wipe the entire surface with a damp rag to remove any dust or sanding debris.
Finally, carefully inspect the surface for any spots that may not be fully sanded. Run your fingers over the surface to feel for any rough spots. If you find any areas that need additional sanding, place a piece of 800-grit paper on your foam sanding pad, dip it in water, and make one last pass over the plastic.
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Use a sanding block for large, flat surfaces
When working on a plastic model with large, flat surfaces, it is recommended to use a sanding block. This method is more efficient and helps to avoid producing hollows on the surface caused by finger sanding. To create a sanding block, you can wrap a strip of abrasive in your desired grade around a suitable block of wood.
When using a sanding block, keep it flush with the edge of the surface to avoid rounding off the sharp edges. This technique ensures that you only sand the intended areas and maintain the desired shape of your plastic model.
The use of a sanding block provides a more consistent and even pressure distribution across the flat surface. This helps to achieve a uniform finish, free from any unwanted blemishes or scratches. By avoiding finger sanding on these large, flat areas, you reduce the risk of leaving fingerprints, smudges, or uneven textures.
Additionally, when using a sanding block, it is important to periodically wipe away the slurry that builds up on the abrasive surface. This slurry is a mixture of the water and the particles removed during the sanding process. By keeping the sanding surface clean, you can maintain the effectiveness of the abrasive and ensure a smoother finish.
Wet sanding is often preferred for plastic models as it helps to achieve a finer finish. The water used during the process carries away the dust particles, reducing mess and the risk of scratching. It is important to regularly dip the abrasive in water to remove any clogged material and maintain its effectiveness.
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Clean the plastic before sanding
To clean the plastic before sanding, start by washing your plastic with a mild cleanser or soap and warm water to remove dirt and debris. You can also use a solution of detergent or a 1:1 mixture of vinegar and water to clean particularly grimy plastic. Use a soft cloth, sponge, or cotton ball to apply the cleaner to the plastic, lightly scrubbing to remove any dirt or debris. If the plastic is small, you can also use rubbing alcohol. For stubborn dirt, try a melamine sponge. Once the plastic is clean, rinse it with clean water and dry it with a soft towel.
After cleaning, it is important to avoid using liquid cleaners on the raw, exposed plastic, as these can interfere with adhesives and paints that will be applied later. Instead, you can use compressed air to remove any remaining dust or debris. Ensure the plastic is very clean before sanding, as dirt or debris can scratch the plastic during the sanding process.
If you intend to sand out scratches, it is important to clean the plastic thoroughly first. You can use toothpaste, baking soda, or vinegar to remove scratches and restore shine to plastic. However, keep in mind that toothpaste will reduce the shininess of a perfect surface, so it is better suited for ordinary surfaces with scratches. If you are using toothpaste, create a pasty thick consistency and apply it to a cotton cloth or clean toothbrush. Then, rub the scratched area in a circular motion. For deeper scratches, you may need to use sandpaper to level the surface before applying a polishing compound.
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Finish with a liquid metal polish
To finish with a liquid metal polish, you can use a wide range of products. Firstly, it is important to clean the plastic. Mix a few drops of dishwashing liquid with one to two cups of water. Dip a soft sponge into the mixture and rub it on the plastic using a circular motion. If there is still dirt on the plastic, dip a cotton ball into alcohol and use this to clean it. Finally, wipe the plastic with a damp cloth and let it air dry.
Next, you can use a liquid metal polish to buff out scratches. Pretty much any metal polish will work. Use a soft, clean cloth to apply the polish in small, circular motions. You can also use a buffing wheel to get a gleaming finish. If you don't have access to a buffing wheel, use buffing paper in 3,000-grit and then 4,000-grit.
If you want to add a glossy finish to your plastic model, you can use a variety of products. One option is to use a one-to-one dilution of vinegar, which will give plastic a shiny, glossy finish. Another option is to use a metal cleaner, which is a highly effective way to shine plastic and is easy to find. You can also use a polishing compound, such as liquid car wax, or Quick Shine Multi-surface Floor Finish.
Finally, it is important to remember that plastic can scratch very easily and gain blemishes, so it is important to work slowly and carefully when polishing.
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Frequently asked questions
Use wet-and-dry sandpaper with water when sanding plastic parts. Start with 200-grit paper and progress to 400-grit, and finally, 800-grit paper for a perfectly smooth finish.
Sand in a circular motion, varying the size of the circles so there is no discernible pattern. Use a light touch and let the paper do the work.
Wash the plastic to remove any dirt, grime, and grease. The cleaner the surface, the better.
Wipe the surface with a damp rag to remove any dust or debris. Then, wash and pat the surface dry.
Keep the paper and the plastic surface wet throughout the process. Re-wet both surfaces frequently and clean plastic buildup from the paper.











































