
Milk cartons are primarily made of paper, with a thin layer of polyethylene (plastic). Gable-top (refrigerated) cartons contain additional layers of plastic, while aseptic (shelf-stable) cartons contain extra layers of plastic and aluminium. The colourful labelling on the outside is printed on the thin plastic layer. When recycled, the paper fibre is used to make new paper products, while the plastic is often used for shipping crates and building materials.
| Characteristics | Values |
|---|---|
| Recyclability | Recyclable |
| Primary Material | Paper |
| Other Materials | Plastic, Aluminum |
| Paper Percentage | 74% (shelf-stable), 80% (refrigerated) |
| Plastic Percentage | 22% (shelf-stable), 20% (refrigerated) |
| Aluminum Percentage | 4% (shelf-stable), 0% (refrigerated) |
| Hybrid | Yes |
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What You'll Learn

Milk cartons are mostly made of paper
The typical shelf-stable carton averages 74% paper, 22% plastic, and 4% aluminum. Refrigerated cartons, commonly used for milk, skip the aluminum and usually contain 80% paper and 20% plastic. Gable-top cartons, another type of refrigerated carton, include additional layers of plastic to maintain their shape.
When recycled, milk cartons are turned into new products. The whole carton is utilised, with the paper fibres being especially valuable for creating new paper products like tissues, office paper, and building materials. The plastic and aluminium components are also collected and repurposed separately. For example, the plastic may be used for shipping crates, while the combination of poly/al mix can be used to generate energy for facilities.
While milk cartons are predominantly made of paper, it is important to recycle them with plastic, metal, and glass containers. This is because they have a thin layer of polyethylene (plastic) and, in the case of shelf-stable cartons, a layer of aluminium. At recycling plants, the cartons are first separated from other waste and types of recyclables. They are then shipped to paper mills for further processing and recycling.
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They also have a thin layer of plastic
Milk cartons are mainly made of paper, specifically paperboard. However, they also have a thin layer of plastic, typically polyethylene, which makes up around 20% of the carton's composition. This plastic layer is essential for preserving the freshness of the milk by blocking out light and air, which can cause spoilage. The colourful labelling on the carton is also printed on this thin plastic layer.
The combination of paper and plastic in milk cartons offers several advantages. Firstly, it provides an efficient product-to-packaging ratio, with products in cartons being approximately 94% product and only 6% packaging. This ratio reduces fuel consumption and greenhouse gas emissions during transportation since fewer trucks are required to ship the same amount of product.
The presence of the thin plastic layer in milk cartons has implications for their recyclability. While paper is widely recycled to create new products like boxes, toilet paper, and ceiling tiles, the plastic layer in milk cartons adds a level of complexity to the recycling process. When recycled, the plastic layer needs to be removed to access the valuable paper fibres underneath.
Recycling facilities utilise a hydra-pulping process to separate the paper fibres from the plastic layer. The separated paper fibres can then be transformed into new paper products, while the plastic layer can be repurposed for shipping crates and building materials. However, it is important to check with local recycling guidelines as some areas may have different practices for handling milk cartons with plastic layers.
Overall, the thin layer of plastic in milk cartons serves a critical function in maintaining product freshness and contributes to the efficient transportation and recyclability of the cartons. By understanding the composition and recyclability of milk cartons, consumers can make more informed choices and contribute to sustainable waste management practices.
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The type of carton affects the ratio of paper to plastic
Milk cartons are primarily made of paper, but the type of carton affects the ratio of paper to plastic. Gable-top (or refrigerated) cartons contain additional layers of plastic, with a typical composition of 80% paper and 20% plastic. On the other hand, aseptic (or shelf-stable) cartons have extra layers of plastic and aluminium. A shelf-stable carton usually averages 74% paper, 22% polyethylene (plastic), and 4% aluminium.
The variation in the ratios of paper to plastic in different types of cartons is influenced by their specific purposes and requirements. Refrigerated cartons, commonly used for milk, juice, and other perishable liquids, prioritize maintaining freshness and extending shelf life. By incorporating a higher proportion of paper, they effectively block out light and air, reducing the risk of spoilage.
Shelf-stable cartons, on the other hand, are designed for non-perishable products like juice, wine, and soup. The inclusion of a thin layer of aluminium enhances the barrier properties, providing additional protection against oxygen and light. This aluminium layer also contributes to the carton's overall strength and durability, ensuring it can withstand the weight of the product and the rigours of transportation.
The recyclability of milk cartons is an important consideration. While cartons are recyclable, the process varies depending on the region. In some areas, the entire carton, including the paper and plastic components, is recycled together. The recycled material is used for building materials or energy generation. However, in other regions, it is necessary to separate the paper and plastic layers before recycling. It is always advisable to check with local recycling guidelines to ensure proper disposal and recycling practices.
The type of carton significantly impacts the ratio of paper to plastic, with refrigerated cartons favouring a higher paper content for freshness and shelf-stable cartons incorporating additional plastic and aluminium for enhanced protection and durability. These ratios are carefully calibrated to balance product preservation, transportation efficiency, and environmental considerations.
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Milk cartons should be recycled with plastic, metal, and glass
Milk cartons are primarily made of paper, with a thin layer of polyethylene or plastic. Gable-top or refrigerated cartons have an additional layer of plastic, while aseptic or shelf-stable cartons have extra layers of plastic and aluminium.
Due to their hybrid composition, milk cartons should be recycled with plastic, metal, and glass containers. The whole carton is turned into building materials like construction boards, and the paper fibres are used to make new paper products such as boxes, toilet paper, tissues, and office paper. The plastic and aluminium materials are also collected and repurposed for shipping crates and building materials.
However, in North America, the plastic and aluminium are often left combined, creating a poly/al mix with limited secondary use. Some mills use this mix to generate energy for their facilities.
It is important to note that milk cartons should not be flattened before recycling, as sorters at the recycling facilities identify objects more easily when they are in their standard form. Additionally, lids, straws, and other accessories should be removed and disposed of in the garbage.
The recycling process for milk cartons varies by location, so it is always good to check with your local recycling or waste disposal service for specific guidelines in your community. Curbside pickup for milk cartons is gaining popularity but may not be available everywhere.
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Recycling milk cartons reduces waste in landfills
Milk cartons are primarily made of paper, with a thin layer of polyethylene (plastic) and, in some cases, aluminium. Gable-top or refrigerated cartons contain additional layers of plastic, while aseptic or shelf-stable cartons contain extra layers of plastic and aluminium. The colourful labelling on the outside is printed on the thin plastic layer.
Due to their hybrid composition, milk cartons should be recycled with plastic, metal, and glass containers. They are not recycled in the same way as pure paper or plastic items. At recycling plants, the whole carton is turned into things like construction board and other building materials. The cartons are not separated into their component parts of paper, plastic, and aluminium. This means that milk cartons are not recycled into paper products like boxes, toilet paper, or ceiling tiles.
Recycling milk cartons is an effective way to reduce waste in landfills. Firstly, cartons are lightweight and have a great product-to-packaging ratio, with an average of 94% product and only 6% packaging. This means that products packaged in cartons are transportation efficient, requiring fewer trucks, less fuel, and lower greenhouse gas emissions. Secondly, recycling milk cartons extends the useful life of paper fibres, reducing the need for paper production, which has a positive environmental impact.
While many US households have access to carton recycling through curbside or drop-off programs, not all communities accept cartons for recycling. Educating communities about the benefits of carton recycling can help to increase participation rates and further reduce waste in landfills. Additionally, it is important to follow local guidelines and properly prepare cartons for recycling, such as removing lids, straws, and other extras that cannot be recycled.
Overall, recycling milk cartons is a simple way to reduce waste in landfills, conserve resources, and contribute to a more sustainable future. By understanding the unique composition of milk cartons and following the appropriate recycling procedures, individuals can make a positive impact on the environment.
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Frequently asked questions
Milk cartons are primarily made of paper but also have a thin layer of polyethylene, or plastic.
Gable-top or refrigerated milk cartons are 80% paper and 20% plastic.
Yes, milk cartons are widely recycled to make new products like boxes, toilet paper, and even ceiling tiles.











































