
Bondo is a polyester-based filler used to fill in cracks, scratches, and dents. It is not an adhesive and should not be used to join two pieces of plastic. Bondo can be used on plastic, but it is important to research the type of plastic you are using, as Bondo will adhere to some plastics but may dissolve others. Bondo is a good quality product that is commonly used for auto body repair and is especially useful for small jobs.
| Characteristics | Values |
|---|---|
| Purpose | Filling in slight imperfections, cracks, and dents |
| Adhesive | No |
| Application | Filling small holes, sealing seams, smoothing out warped panels |
| Surface | Works on metal and other surfaces |
| Ease of use | Soft, pliable, easy to spread and mould |
| Durability | Mixed opinions |
| Safety | Safer than lead body solder |
| Paint | Can be painted for smooth and seamless repairs |
| Prep | Surface must be properly prepped before applying |
| Thickness | No minimum thickness, but there is a maximum (approx. 1/4") |
| Mixing | 1:1 ratio of filler to hardener |
| Curing time | 30 minutes |
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What You'll Learn

Bondo is a filler, not an adhesive
Bondo is a brand name for a range of fillers and resins that can be used to repair and fill holes, cracks, and scratches in various materials, including metal, masonry, concrete, wood, drywall, and plastic. It is a two-part formula that forms a strong bond with the surface it is applied to, creating a permanent repair. While Bondo is known for its exceptional strength and adhesion, it is important to note that it is primarily a filler and not an adhesive.
Bondo fillers are designed to fill in slight imperfections, cracks, and dents on surfaces. They are not meant to be used as a way to join two pieces together. If you need to attach two pieces of plastic or fill a larger gap, it is recommended to use an adhesive or epoxy specifically designed for that purpose. Solvent bonds are also a good option for gluing plastic, as they are designed for specific types of plastic, such as acrylic, polystyrene, and PVC.
Bondo fillers come in various forms, such as the original Bondo filler, which is a two-part putty that mixes with a cream hardener, and the Bondo Plastic Metal, which is a vinyl solution resin that can be applied directly from the tube. The original Bondo filler is thicker and ideal for vertical surfaces, while the Plastic Metal version is softer and more pliable, making it easier to spread and mold. Both versions dry and cure quickly, typically within 15 to 30 minutes, and can be sanded, filed, drilled, and painted to create a smooth and seamless repair.
It is important to note that Bondo fillers have a maximum thickness limit of about 1/4 inch. Applying Bondo thicker than this may result in the repair not lasting as long, as the filler may shrink, crack, or pop off over time. Additionally, proper surface preparation is crucial for successful Bondo application. Surfaces should be clean, free of rust, and properly primed before applying Bondo.
In summary, Bondo is a versatile and user-friendly filler that can be used for a wide range of repairs. However, it is important to understand its limitations as a filler and not an adhesive. By following the recommended guidelines for application and thickness, Bondo can provide strong and durable repairs to various surfaces, including plastic.
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Bondo is meant for small dings and smoothing
Bondo is a lightweight, polyester-based plastic body filler that can be used for small repairs. It is not suitable for major repairs or for joining two pieces together. Its intended use is for filling in small cracks, scratches, and dings, and smoothing out warped panels.
When using Bondo, it is important to follow the correct application process. The surface to be repaired should be cleaned and prepped, with any paint sanded down and any rusted metal replaced. The Bondo should then be mixed with a hardener on a piece of cardboard or a mixing board, and applied in a thin layer over the damaged area. It is important to work quickly, as Bondo hardens within 10 to 15 minutes.
Once the Bondo has been applied, it needs to cure for 10 to 30 minutes. After curing, it can be sanded down until smooth with the surface. If there are any scratches or scuffs from the sanding, a finer grit sandpaper can be used to remove them. The area can then be primed and painted to blend in with the surrounding surface.
It is important to note that Bondo should not be used on imperfections deeper than 1/4 inch (0.64 cm). Using it on deeper dings will likely result in the Bondo not adhering well, and it may eventually shrink, crack, or fall off. Additionally, Bondo should not be used on full gas tanks or anywhere that gets hot, as it is only fuel-resistant after it has cured.
Overall, Bondo is a useful product for small repairs and smoothing, but it is important to follow the correct application process and be aware of its limitations.
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Bondo is not suitable for major repairs
Bondo, a filler with exceptional strength and adhesion, is a popular product for patching damage to cars and other surfaces. While Bondo can be used on plastic, it is not intended for major repairs or for joining two pieces together.
Additionally, Bondo is not intended as an adhesive. It is meant to fill in cracks, dents, and imperfections on the surface being repaired. For joining two pieces together, a separate adhesive, such as glue or epoxy, should be used.
Bondo is also not suitable for certain types of materials. For example, while Bondo can be used on wood, it is not specifically designed for this purpose and may not provide a long-lasting repair. Traditional wood fillers or epoxy-based repair kits may be more suitable for wood repairs, offering better durability and adhesion.
In summary, while Bondo is a versatile and user-friendly product, it is important to recognize its limitations. Bondo is best suited for minor repairs and filling imperfections on compatible surfaces. For major repairs or structural work, alternative methods or materials may be more appropriate to ensure a durable and long-lasting solution.
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Bondo is easy to use and sand
Bondo is a polyester resin product that can be used to fill in small dings and smooth out warped panels in a car body. It is a lightweight, easy-to-use filler that is much safer than lead body solder, which can be toxic and dangerous to work with.
When using Bondo, it is important to follow the instructions carefully, especially when it comes to mixing the filler with the cream hardener. The ratio of filler to hardener is crucial, as too much hardener will cause the mixture to gel too quickly, while too little may prevent it from hardening at all. It is also important to work in small batches, as Bondo hardens quickly and can be difficult to sand if it becomes too thick.
Before applying Bondo, the surface to be repaired should be sanded down to create a rough surface for the filler to adhere to. This can be done using 60- or 80-grit sandpaper or a grinding disc. The area to be filled should also be cleaned and prepared, removing any rust or debris.
Once the Bondo is mixed, it can be applied to the prepared surface using a plastic spreader or disposable tool. It is important to work quickly, as Bondo begins to thicken within 10-15 minutes and fully cures within 30 minutes. After the Bondo has been applied, it should be allowed to cure completely before sanding.
Sanding Bondo is an important step in achieving a smooth and seamless repair. It is recommended to start with 36-grit sandpaper to level and smooth the surface, and then use finer grit sandpaper, such as 80-grit, to remove any scratches or scuffs. It is important to sand in alternating directions and to avoid sanding the surrounding painted surface.
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Bondo is not suitable for all types of plastic
Bondo is a well-known brand of polyester-based filler, which can be used to fill in slight imperfections on a variety of surfaces. While Bondo can be used on some plastics, it is not suitable for all types of plastic.
Bondo is designed to fill in cracks and dents and is not an adhesive. When using Bondo on plastic, it is important to consider the type of plastic being used. Bondo will adhere to acrylic (plexiglass) but may dissolve some types of styrene plastic. Therefore, it is crucial to research the specific type of plastic being worked on before using Bondo.
For gluing plastic, a solvent bond is generally recommended. Solvents can be purchased specifically for the type of plastic being used, such as acrylic, polystyrene, and PVC. These solvents will create a stronger and more durable bond than Bondo on plastic surfaces.
Additionally, Bondo has a maximum thickness of about 1/4". Applying Bondo thicker than this may result in the repair not lasting as long. The filler may shrink, crack, or pop off over time. Therefore, Bondo is not suitable for repairs that require a thick application, regardless of the type of surface being repaired.
When using Bondo, it is also important to properly prepare the surface and mix the filler correctly. Bondo should be sanded and, in some cases, primed before application. Improper use or application of Bondo can lead to unsatisfactory results, emphasizing the importance of following the correct procedures.
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Frequently asked questions
Bondo is a brand name for a type of body filler or sealant that can be used to fill in cracks, scratches, and gaps on surfaces like metal and plastic. It was created in 1955 by Robert M. Spink as a lightweight and easy-to-use alternative to lead body solder.
Yes, Bondo can be used on plastic surfaces. However, it is important to note that Bondo is not an adhesive and should not be used to join two pieces of plastic together. Instead, it is meant to fill in imperfections and can be sanded, filed, drilled, or painted after it dries.
Bondo offers a variety of products that can be used on plastic surfaces, including Bondo Plastic Metal, which is designed to seal and fill seams, cracks, and holes in metal and other surfaces. Bondo-Glass is another product that can be used to repair rusted areas, and regular Bondo body filler can be used for a stronger repair.











































