
Plastic laminate countertops are a durable, reasonably priced, lightweight, and easy-to-work-with option for kitchen surfaces. They are made from layers of plastic that are bonded to particleboard or kraft paper, creating a strong and solid surface. While they are a good choice for many, they are susceptible to scratches, burns, and chipping. Over time, laminate countertops can also suffer from delamination, especially from water damage, and it is difficult to repair without replacing the entire countertop. One way to prevent this is to promptly fix any edging that has come loose by reattaching it with an adhesive or contact cement.
| Characteristics | Values |
|---|---|
| Durability | Laminate countertops are durable, but can scratch and burn easily. They are also susceptible to delamination, especially from water damage. |
| Cost | Laminate is a low-cost alternative to stone or solid-surface countertops. |
| Maintenance | Laminate is low-maintenance and easy to clean with mild soap and water. |
| Installation | Laminate can be installed over existing countertops using contact cement or other adhesives. It can be cut and shaped to fit unique shapes and designs. |
| Appearance | Laminate countertops come in a variety of colours, textures, and patterns, including options that mimic marble or stainless steel. |
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What You'll Learn

Repairing loose edging
If the edging on your plastic laminate countertop has come loose, it is important to fix it as soon as possible. This is because the adhesive holding the edge banding in place can make the material brittle and easy to break if not repaired promptly.
Firstly, try to reactivate the old adhesive by placing a cloth over the edging and using a household clothes iron to heat the edging while pressing firmly. Allow the surface to cool, then test to see if the edging is attached.
If the edging is still loose, carefully pull the laminate edging away from the countertop without breaking it. Scrape off any chunks of debris or dried lumps of glue from the end cap. Next, sand rough areas with medium-grit sandpaper.
Now, apply a thin coat of contact cement to both the laminate edging and the countertop. Use a pencil, popsicle stick, or bamboo garden stick to keep the two surfaces from touching for 15-30 minutes while the cement dries. Finally, rub away any dried glue around the edges with your finger.
If you have a broken piece of edging, you can try to fix it back in place with laminate glue. Depending on the glue, it may be a single or two-part epoxy. Follow the instructions on the bottle. It will be difficult to keep even pressure on the piece, so use masking or painter's tape to hold it in place for a day.
If you do not have the broken piece, you can contact the manufacturer to see if they have laminate strips available. You would then need to uninstall the countertop and carefully strip the rest of the edge off.
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Reactivating glue with an iron
If the edging on your plastic laminate countertop has come loose, you can repair it by reactivating the glue with an iron. Here are the steps to do this:
First, place a thin cloth or towel over the edging to protect the laminate from being burned by the iron. Next, heat a clothes iron to a medium setting and run it carefully over the cloth to heat the edging while pressing firmly. Allow the surface to cool, then test to see if the edging is attached. If the edging is not attached, you can try using a heat gun or hair dryer to warm the glue further.
If the ironing method does not work, you may need to use an adhesive such as contact cement to reattach the laminate. Scrape off any dried lumps of glue from the edging, then sand rough areas with medium-grit sandpaper. Apply the contact cement to both surfaces, keeping them separated with a toothpick, pencil, or Popsicle stick until the adhesive becomes tacky. Finally, press or roll the laminate down towards the glued edge, bonding the two surfaces together.
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Regluing with contact cement
Plastic laminate countertops are a strong, solid surface made from layers of plastic that are bonded to particleboard or kraft paper. They are an inexpensive alternative to stone or solid-surface countertops and are available in a variety of colours, textures, and patterns. However, they can be prone to scratching, chipping, and delamination, especially from water damage.
Prepare the Surfaces
Before regluing, ensure that the particleboard backer is in good condition. If there are any imperfections, such as cracks or bumps, fill them with a product like Bondo and sand it smooth. Clean the surfaces with mineral spirits to remove any dirt or contaminants that could affect the glue bond. Use compressed air or a vacuum to clean the substrate surface. If your laminate has a wood edge, you may need to remove and redo it or wrap it with laminate.
Apply Contact Cement
Liquid contact cement is the best adhesive for bonding plastic laminate. Wear gloves and protect your work area from spills. Work in a well-ventilated area away from sparks or open flames, especially if using conventional (not low-VOC) cement. Use a foam paint roller to apply a thin, even coating of cement to both the substrate and the laminate. Allow the cement to dry to the touch, which usually takes about 20 minutes.
Join the Surfaces
Once the cement is tacky, carefully join the two surfaces together. Starting at the back of the glued area, slowly and steadily push the laminate against the particleboard. For a good bond, apply pressure with a smooth block of wood. Use clean strips of scrap wood or dowels as spacers to prevent the wrong areas from touching and accidentally bonding.
Remove Air Bubbles
Use a J-roller or a piece of 2 x 4 wrapped in a towel to flatten the laminate and remove any air bubbles. Roll the laminate from the centre outward to the edges. Be careful when working near the edges as the plastic is very brittle and can crack easily.
Final Touches
Remove any dried glue around the edges with your finger. Trim off any overhanging plastic with a carbide laminate-trimming bit or a flush trim bit. Knock off the sharp edge carefully with a file.
By following these steps, you can repair and reglue your plastic laminate countertop with contact cement, giving it a clean and finished appearance.
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Filling cracks and broken areas
Filling cracks and repairing broken areas in plastic laminate countertops is an important step in maintaining the value of your home and restoring the countertop's aesthetic and usability. While laminate countertops are a durable, low-maintenance, and inexpensive alternative to stone and solid-surface countertops, they are susceptible to scratches, burns, and chipping.
To repair cracks and broken areas in plastic laminate countertops, you can use a filler product designed for this purpose. The type of filler you will need depends on the material of your countertop. For laminate countertops, a pre-mixed epoxy resin or a filler gel designed for laminate repairs is recommended. You can also use acetone or methyl ethyl ketone (MEK) solvents, but these can be messy and may not provide the best results aesthetically. If you are concerned about water damage, a high-quality silicone caulk can be used to seal cracks and prevent water penetration.
Before applying the filler, ensure the crack and surrounding area are clean and free of any dirt or debris. If needed, route channels along the sides of the crack to allow the filler to get beneath the hard surface coat. Then, apply the filler according to the directions on the package, ensuring you use enough to fill the gap completely. Smooth the surface of the filler with a putty knife to create a flat, even surface.
Once the filler has hardened, use medium-grade sandpaper to sand the area, progressing to fine-grade sandpaper until the surface is smooth and merges seamlessly with the rest of the countertop. If desired, use a touch-up product to restore the previous laminate sheen. Finally, seal the repaired area with a laminate sealant to prevent water penetration and the reappearance of cracks.
In some cases, you may choose to install new laminate over old laminate instead of repairing cracks and broken areas. This can be done by gluing new laminate directly onto the old laminate using contact cement or a special adhesive. However, it is important to note that any imperfections in the old laminate may show through the new layer, and it can be challenging to remove the new laminate once it is installed.
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Using a router to avoid chipping
Laminate countertops are an inexpensive, low-maintenance alternative to stone and solid-surface countertops. They are available in a wide variety of colours, textures, and patterns. However, laminate counters can scratch easily, so they are susceptible to burns and chipping.
Using a router is a common way to trim laminate countertops. Routers are used to trim the edges of the countertop to achieve a clean, finished look. When using a router, it is important to keep the following in mind to avoid chipping:
- Always use sharp bits and tools when working with laminate. Dull tools will chip the edges of the countertop.
- Keep the router moving while cutting. Stopping or holding the router in one place can burn the laminate or leave a slight notch.
- Use a beveled bit for the top edge where the laminate pieces for the face and top join. A beveled edge will reduce the risk of edge chipping on the finished countertop.
- Plan on at least two passes with the router to avoid being too aggressive.
- Ensure the bit is turning fast enough as it enters the material. If the bit is turning too slowly, it can cause chipping.
- Use a laminate trimmer instead of a standard router.
- Use a square Teflon bearing-bushing instead of a square bearing. The bearing-bushing slides along the countertop edge, preventing burning and glue fouling.
- Use masking tape on the surface of the laminate to prevent the router's base from scratching the laminate as you trim the edge.
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Frequently asked questions
Plastic laminate is a material used for countertops. It is made by sandwiching a decoratively printed piece of paper and heavy kraft paper backing under heat and pressure in durable clear resins.
Laminate counters can scratch easily, so avoid using them as cutting boards. Laminate is also susceptible to heat damage and chipping. Over time, laminate countertops can suffer from delamination, especially from water damage.
If the adhesive holding the edge banding becomes loose, it can be easy to break the brittle material. To repair it, try to reactivate the old adhesive by placing a cloth over the edging and using an iron to heat the edging while pressing firmly. If this doesn't work, you can use contact cement to reglue the laminate.
To prevent damage to plastic laminate countertops, avoid placing hot items directly on the surface and always clean off any staining substances with mild soap and water.











































