Innovative Businesses Transforming Plastic Waste Into Valuable Objects

what businesses recycle plastics into objects

Businesses are increasingly recognising the need to recycle plastics into objects, with many companies now utilising recycled plastic in their products. This shift towards sustainability is driven by consumer demand for eco-friendly solutions and a reduction in plastic pollution. Many companies are now turning previously non-recyclable waste into new materials, such as Plagazi, which recycles contaminated plastics into green hydrogen. Other companies, like Avangard Innovative, are helping businesses achieve zero-waste goals by implementing closed-loop systems. Some companies are getting creative with their recycled plastic products, such as Adidas' collaboration with Parley for the Oceans, which created sneakers that repurpose plastic bottles, and Green Toys, which makes children's toys from recycled milk jugs.

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Plastic waste into clothing

Plastic waste is increasingly being recycled into clothing and accessories by fashion companies. Polyester, a type of plastic made from fossil fuels, is in almost all clothing. It is derived from polyethylene terephthalate (PET), the same plastic used in water bottles. While it is challenging to recycle polyester, it is possible to recycle plastic bottles into fabric. Clear plastic water bottles are particularly useful for this purpose as they are essentially dye-free.

Some companies are going beyond recycling plastic bottles, repurposing all kinds of plastic waste. For example, Girlfriend Collective makes sports bras and leggings from recycled plastic bottles and recycled fishing nets, which would otherwise endanger marine life. Similarly, Batoko, a British swimwear brand, manufactures its products entirely from recycled plastic, including waste that would have polluted waterways.

Other companies are committed to using recycled materials in their products. For instance, Up-Fuse, a Cairo-based social enterprise, promotes an eco-conscious lifestyle, while Recover has been spinning plastic waste into fashionable clothing since 2009. Recover aims to reduce plastic waste in rivers, oceans, landfills, and adventure parks by encouraging socially responsible fashion.

Some well-known brands are also incorporating recycled plastic into their clothing lines. For example, Adidas sold 11 million pairs of shoes made with recycled plastic in 2019 and announced that 96% of the polyester it uses is recycled. In 2015, Gucci became one of the first luxury fashion houses to use ECONYL®, a 100% regenerated nylon yarn made from recycled fishing nets, in its men's outerwear.

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Ocean plastics into shoes

Several companies are now using recycled plastic to create a range of products, from clothing to skateboards, and even children's toys. This is a positive step towards reducing the amount of plastic waste in our environment, particularly in our oceans.

One of the most well-known companies to emerge in this space is Adidas, which has partnered with Parley for the Oceans, an organisation dedicated to addressing the threats against our oceans. Together, they have created a sustainable footwear line that features sneakers crafted from plastic "intercepted from beaches and coastal communities". Each pair of shoes is made from at least 75% intercepted marine trash, preventing 11 plastic bottles from ending up in the ocean. In 2019, Adidas produced 11 million pairs of shoes with recycled ocean plastic, more than double the number produced in 2018.

Adidas is not alone in its efforts to turn ocean plastics into shoes. Giesswein, for example, creates ballet flats from recycled ocean PET plastic combined with a durable natural rubber sole. The process involves cleaning and sterilising plastic bottles, shredding them, melting them into pellets, and then spinning these pellets into a fine yarn that is used to create the upper part of the shoe.

Other sports companies that are creating shoes from recycled plastic include Nike and Puma. Nike's Flyknit shoes, for instance, feature a one-piece upper that doesn't require multiple material cuts, reducing waste. The yarn for these shoes is made from recycled polyester derived from PET plastic bottles. Puma, meanwhile, has also demonstrated its environmental commitments by reaching its 2020 target for the use of sustainable cotton two years ahead of schedule.

These companies are leading the way in finding innovative solutions to the plastic problem, turning something harmful into something useful and helping to create a market for recycled plastic over virgin plastic.

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Non-recyclable waste into green hydrogen

Recycling plastic waste into new products is an innovative way to reduce plastic pollution and create sustainable solutions. Several companies are dedicated to this mission, such as ReNew ELP, which uses HydroPRS™ technology to convert plastic waste into raw materials for the petrochemical industry. Another company, Seabin, works with brands to provide ethically sourced, recycled plastics for packaging. Bureo is a B corporation with a mission to clean up the oceans, turning recycled plastic into clothing, sunglasses, and skateboards.

Fab Habitat creates eco-friendly rugs and accessories from recycled plastic, blending PET and polypropylene plastics with natural fibres like cotton or jute. Similarly, Green Toys manufactures imaginative children's toys from recycled milk jugs, saving enough energy to power a television for three weeks or a laptop for a month.

However, not all plastic waste can be recycled using traditional methods, leading to the exploration of alternative solutions. One promising development is the production of green hydrogen from non-recyclable waste. Plagazi, for instance, recycles previously non-recyclable materials, such as contaminated plastics and industrial waste, into green hydrogen. This process not only manages waste effectively but also reduces CO2 emissions and contributes to clean energy goals.

The conversion of non-recyclable waste into green hydrogen is achieved through waste-to-hydrogen technology. One method involves using microwaves and catalysts to turn plastic waste into carbon nanotubes and hydrogen gas. Another approach is pyrolysis, where waste materials are heated to high temperatures in the absence of oxygen. These processes not only address the issue of non-recyclable waste but also produce low-carbon, clean energy, offering a dual benefit to the environment and the waste management sector.

Boson Energy, for instance, has developed an innovative hydrogen production process that also produces 'IMBY' rock as a by-product. Additionally, researchers have found a way to use light and gold nanoparticles to convert hydrogen sulphide, a dangerous and non-recyclable gas, into usable hydrogen. These advancements in waste-to-hydrogen technology showcase the potential for creating a new energy model that benefits both the economy and the environment.

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Plastic bottles into toys

Plastic bottles are a common waste product that can be recycled and reused to create new products, reducing the amount of plastic that ends up in landfills and oceans. Several companies are dedicated to recycling plastics and creating new products, such as toys, to reduce waste and provide eco-friendly alternatives.

One such company is Green Toys, which creates imaginative children's toys using recycled milk jugs. They have recycled over 113 million jugs to date, saving enough energy to power a television for 21,000 years or a laptop for 9,125 years.

Additionally, companies like Spunky Pup, Only Natural Pet, Cycle Dog, and Beco Pets create dog toys from recycled plastic bottles. These toys are designed to keep plastic out of the ocean and encourage companies to reuse plastic. For example, Spunky Pup's recycled stick toy is made from plastic bottles and features six concentric rings for dogs to chew on. Similarly, Beco Pets uses recycled plastic and cotton in their toys, with the cloth and stuffing made from recycled polyester.

There are also many DIY ways to upcycle plastic bottles into toys for babies and young children. These include filling a bottle with water and small objects of different colours and shapes, such as glitter, buttons, or shells, to create a sensory toy. Another idea is to make maracas by filling a clean water bottle with sand, salt, pebbles, birdseed, rice, beans, or beads and securing a handle made from toilet paper rolls and electrical tape.

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Plastic waste into rugs

Plastic waste is a pressing issue, with many companies and individuals seeking ways to recycle it into new products. One such product that has gained popularity is rugs made from recycled plastic. These rugs are not only environmentally friendly but also elegant and attractive, making any living space cosy and lively. Fab Habitat, for instance, creates eco-friendly rugs and accessories from recycled plastic waste, using PET and polypropylene plastics to spin soft yarn ideal for durable carpet creation. Similarly, Rugs by Roo offers a wide range of luxury recycled rugs, with their products going through a meticulous process of collection, cleaning, melting, and colouring.

In addition to companies, individuals in impoverished areas, such as Syria, have turned to recycling plastic waste into rugs as a means of livelihood. At a rubbish dump in northwest Syria, Mohammed Behlal scavenges for plastic, which is then sold to recyclers and transformed into floor rugs and other items. This practice provides a source of income for needy residents, despite the challenging conditions and health risks.

The process of creating plastic rugs involves collecting polypropylene plastics, which are then cleaned, melted, and coloured. This thermoplastic material, made from propylene monomers, can be reformed into plastic pellets for new products. Polypropylene is safe, environmentally friendly, and highly recyclable, making it an excellent choice for top-quality rugs. The resulting rugs are easy to maintain and suitable for both indoor and outdoor use.

The use of recycled plastic in the textile industry, such as for rugs, is a positive step towards reducing plastic waste and promoting sustainability. Companies like Fab Habitat and Rugs by Roo are leading the way in this initiative, offering elegant and eco-friendly products to consumers.

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Frequently asked questions

Some companies that recycle plastics into objects include:

- Green Toys: They create children's toys using recycled milk jugs.

- Adidas: In collaboration with Parley for the Oceans, Adidas launched shoes and apparel that fuse performance tech with sustainable materials. Each sneaker repurposes approximately 11 plastic bottles.

- Nike: Nike's Flyknit shoes are made from the equivalent of six recycled plastic bottles and reduce the material waste of traditional cut-and-sew production by 60%.

- Aday: Aday's Waste Nothing Jacket is made from 41 recycled plastic water bottles.

Recycled plastics can be used to create a wide range of objects, including clothing, sunglasses, skateboards, toys, rugs, accessories, and packaging.

Some companies that incorporate recycled plastics in their products or packaging include:

- Nestle Waters North America

- PepsiCo

- The Coca-Cola Company

- Method: A cleaning company that uses curbside-collected plastics for its product packaging.

There are several innovative ways in which plastics are being recycled into objects:

- Recykal, an Indian startup, recycles non-recyclable waste such as plastics into green hydrogen.

- ReNew ELP, a UK-based company, uses HydroPRS™ technology to convert plastic waste into high-value hydrocarbon feedstocks, which can be used as raw materials for the petrochemical industry.

- Seabin works with brand owners to provide them with ethically sourced, locally produced recycled plastics for sustainable packaging.

- Fab Habitat uses PET and polypropylene plastics to create a soft yarn for durable carpet creation, blending these recycled plastics with materials like cotton or jute.

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