
PCR plastic, short for post-consumer recycled material or post-consumer resin, is an eco-friendly packaging option that is made from recycled plastics. It is a sustainable alternative to virgin plastics, which are processed from fossil fuels. PCR plastic is made from used items such as bottles, milk jugs, buckets, and industrial products that are broken down, melted, and reconstructed into a resin material, which is then used to create new packaging. This process reduces the amount of waste that is landfilled and lessens the use of fossil fuels, thereby improving the environmental impact of plastic packaging.
| Characteristics | Values |
|---|---|
| Full Form | Post-Consumer Resin or Post-Consumer Recycled |
| Manufacturing Process | Used items are broken down, melted and reconstructed to make a resin material that's then added to create a new product |
| Raw Material | Recycled plastics, most commonly PET and HDPE plastic products |
| Raw Material Sources | Bottles, milk jugs, buckets, IBC totes, polydrums, aluminium, cardboard boxes, paper, plastic bottles |
| Benefits | Decreases carbon footprints, reduces energy consumption, reduces GHG emissions, reduces waste that is landfilled, reduces use of fossil fuels, improves environmental impact of plastic packaging |
| Downsides | May not be used in certain applications where there is any risk due to contamination or lack of consistency, cannot be recycled again |
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What You'll Learn
- PCR plastic is made from recycled plastic, such as PET and HDPE products
- It is an eco-friendly packaging option, reducing carbon footprints and GHG emissions
- PCR plastic is not always 100% PCR—it can be mixed with virgin resin
- It is not used in pharmaceutical or medical applications due to the risk of contamination
- PCR plastic is manufactured into film that is made from recycled materials

PCR plastic is made from recycled plastic, such as PET and HDPE products
PCR stands for Post-Consumer Recycled material, also known as Post Consumer Resin. It refers to plastics that have been widely recycled and reprocessed into a resin used to make new packaging. PCR plastic is made from recycled plastic, such as PET and HDPE products.
PET, or polyethylene terephthalate, is a clear, durable, and versatile plastic that is the most widely recycled and recycled plastic in the United States. It is commonly used by beverage companies to create bottles that are 100% recyclable. Using recycled PET reduces environmental impact by lowering total energy consumption and greenhouse gas emissions when creating new bottles.
HDPE, or High-Density Polyethylene, is a thermoplastic polymer made from petroleum. It is known for its high tensile strength, impact resistance, and melting point. HDPE is easily recyclable and helps reduce plastic production and non-biodegradable waste in landfills. This plastic is commonly used in items such as plastic bottles, milk jugs, shampoo bottles, cutting boards, and piping.
By using PCR plastic, companies can benefit from its environmental advantages, such as reducing the use of virgin plastics derived from fossil fuels. PCR plastic may have variations in colour and consistency compared to virgin plastic, but these differences can be managed to create sustainable and thoughtfully designed packaging.
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It is an eco-friendly packaging option, reducing carbon footprints and GHG emissions
PCR stands for Post-Consumer Resin or Post-Consumer Recycled material. It is an eco-friendly packaging option that is made from recycled plastics, most commonly PET and HDPE plastic products. The process involves breaking down, melting, and reconstructing used items such as bottles, milk jugs, buckets, and industrial products to create a resin material that is then added to new products. This process reduces the amount of waste that ends up in landfills, rivers, or the ocean, and also reduces the use of fossil fuels, improving the environmental impact of plastic packaging.
PCR packaging is a great option for brands looking for eco-friendly flexible packaging. It can be developed into stand-up pouches, lay-flat pouches, and rollstock, and used in various industries, including food and beverages, confectionery, coffee, baked goods, pharmaceuticals, and pet treats.
PCR packaging helps to reduce carbon footprints and GHG emissions. Manufacturing products with recycled plastics results in significant energy savings, with PCR reducing energy consumption by at least 79% and GHG emissions by at least 67%. This is equivalent to taking nearly half a million cars off the road.
In addition to reducing emissions, PCR packaging also helps to reduce the amount of material heading to landfills. This, in turn, reduces littering and marine debris, contributing to a cleaner environment and reducing the impact of plastic waste on the oceans.
PCR packaging also has the potential to drive more recycling of used plastic packaging. As the demand for PCR resin increases, more plastic waste will be recycled and reused, further reducing the environmental impact of plastic packaging.
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PCR plastic is not always 100% PCR—it can be mixed with virgin resin
PCR stands for Post-Consumer Resin or Post-Consumer Recycled material. It is an environment-friendly packaging option that is made from recycled plastics, most commonly PET and HDPE plastic products. Used items such as bottles, milk jugs, buckets, and industrial products are broken down, melted, and reconstructed to make a resin material that's then added to create a new product.
PCR packaging is used to propel a continuous cycle of creating various "new" products with used recycled plastics. According to the United States Environmental Protection Agency (EPA), post-consumer recycled production reduces the reliance on fossil fuels and raw materials for its formulation compared to virgin resin products. The recycled resin reduces the amount of waste that is landfilled and reduces the use of fossil fuels, improving the environmental impact of plastic packaging.
Virgin resin, on the other hand, is new and unused plastic resin without any recycled content. It is produced from natural gas or crude oil, which are extracted through drilling and mining activities. These processes have significant environmental impacts, including habitat disruption, oil spills, and greenhouse gas emissions.
While PCR offers a more sustainable alternative, it may not always be used in its entirety in packaging. Manufacturers can choose to mix PCR with virgin resin to retain the appearance of virgin resin. For instance, a product composed of 25% PCR and 75% virgin resin will resemble a product made entirely from virgin resin. Additionally, PCR plastic bottles are typically intended for products that do not require transparent packaging, as the addition of PCR resin can impact the transparency and color of the final product.
The decision to use a mixture of PCR and virgin resin depends on the manufacturer's preference and the desired aesthetics of the packaging. It is important to note that even with a lower percentage of PCR, such as 10%, there are still environmental benefits compared to using virgin resin alone.
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It is not used in pharmaceutical or medical applications due to the risk of contamination
PCR stands for Post-Consumer Resin or Post-Consumer Recycled material. It is made from recycled plastics, most commonly PET (Polyethylene Terephthalate), PP (Polypropylene Plastic), and HDPE (High-Density Polythene). The process of making PCR involves collecting, sorting, cleaning, and reprocessing plastic waste to create a new material that can be used for packaging and other applications.
PCR plastic is an affordable and eco-friendly packaging option. It reduces waste, lowers the carbon footprint of manufacturing, and promotes a circular economy. However, it may not be suitable for certain applications, particularly in the pharmaceutical and medical industries, due to the risk of contamination and lack of consistency.
The colour of PCR plastic may differ from virgin plastic and it may contain specs or flecks, which can be undesirable for certain products. Furthermore, PCR plastic can be more challenging to mould or process due to less consistency in its raw materials. This inconsistency can introduce a risk of contamination, which is unacceptable in pharmaceutical or medical applications where patient safety and medicine integrity are critical.
To ensure patient safety, pharmaceutical and medical products must meet stringent regulations and maintain sterility and durability. While PCR plastic can be suitable for food-contact use if it meets FDA Guidelines, it is not currently considered safe for direct contact with pharmaceuticals or medical devices. Therefore, despite the environmental benefits of PCR plastic, it is not used in these sensitive applications.
However, it is important to note that some companies in the pharmaceutical and medical industries are adopting PCR plastic for secondary packaging. For example, PCR plastic is used for specimen containers, syringe casings, and blister packs, reducing the amount of virgin plastic used in these industries.
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PCR plastic is manufactured into film that is made from recycled materials
PCR stands for Post-Consumer Resin or Post-Consumer Recycled material. It is an eco-friendly packaging option made from recycled plastics, such as PET and HDPE plastic products. PCR plastic is made from used and recycled resin, which is a petroleum-based plastic. It is not biodegradable, but it helps reduce the amount of plastic waste that ends up in landfills and decreases carbon footprints.
PCR packaging is manufactured with film made from recycled materials. It is a great packaging option for brands looking for eco-friendly flexible packaging. PCR film offers the same level of protection, barrier performance, and strength as regular plastic film. It blocks light, oxygen, and other gases from penetrating the package layer, keeping the product inside fresh.
The process of creating PCR plastic involves breaking down used items such as bottles, milk jugs, buckets, and industrial products. These items are then melted and reconstructed into resin material, which is added to create new PCR packaging. The new PCR plastic material can be used for various finished products, including packaging.
PCR packaging is a sustainable solution that does not require any additional actions from consumers, unlike recyclable and compostable packaging. It helps companies reduce their carbon footprint, lessen their impact on landfills, and meet their sustainability goals.
PCR plastic is not suitable for all applications, such as pharmaceutical or medical uses, due to potential contamination or lack of consistency. Additionally, the colour and appearance of PCR plastic may differ from virgin plastic, which some manufacturers may not prefer for aesthetic reasons. However, the benefits of PCR plastic include its environmental impact, competitive pricing, and high quality.
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Frequently asked questions
PCR stands for Post-Consumer Resin or Post-Consumer Recycled material.
PCR plastics are made from recycled plastics, most commonly PET and HDPE plastic products.
PCR plastics are an environmentally-friendly packaging option that reduces reliance on fossil fuels and raw materials. They also reduce energy consumption and greenhouse gas emissions.









































