
Aluminum is increasingly being used as an alternative to plastic, with companies like Coca-Cola, PepsiCo, and Apple adopting it as a way to demonstrate their commitment to eco-friendly manufacturing. Aluminum is lightweight, flexible, and impermeable, making it ideal for reusable food containers. It is also infinitely recyclable, with a recycling rate of up to 80% for cans in the US, according to some sources. However, the total recycling rate for all aluminum products is lower, at around 50% in recent years. On the other hand, plastic recycling is more complicated due to the variety of plastic types, each requiring different processing methods. So, what happens if you mix aluminum with plastic when recycling? Well, it turns out that's a problem. While aluminum is recyclable, it needs to be separated from other materials during the recycling process. Mixing aluminum with plastic can contaminate the batch and make it harder to recycle either material effectively. So, while aluminum may be a more sustainable alternative to plastic in some ways, it's important to keep them separate when it comes time to recycle.
What happens if you put aluminum in plastic recycling?
| Characteristics | Values |
|---|---|
| Recyclability | Aluminum is infinitely recyclable and has a higher recycling rate than plastic. However, the total recycling rate for all aluminum in the US is around 50%, and in 2018, it was only 34.9% for aluminum packaging. |
| Environmental Impact | Aluminum has a lower environmental impact than plastic as it uses less energy to recycle and produces less greenhouse emissions. However, the production of new aluminum is energy-intensive and environmentally destructive. |
| Reusability | Aluminum has a higher potential for reuse than plastic as it does not degrade in quality once recycled. |
| Consumer Perception | Consumers are comfortable and familiar with recycling aluminum, which has high recycling rates for cans, up to 80%. |
| Manufacturing | Aluminum is heavier than plastic, which increases transportation emissions and pushes up greenhouse gas emissions. |
| Virgin Material | Some virgin material is always needed for aluminum production, which has a higher environmental impact than other materials. |
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What You'll Learn

Plastic and aluminum recycling rates
Aluminum and plastic are two of the most common materials used in packaging. While both can be recycled, they have very different recycling rates and processes. Aluminum is a metal composed of atoms bonded together in a crystal structure, which makes it easy to melt and reform into a solid state without altering its fundamental properties. This unique quality means that aluminum can be recycled repeatedly with no theoretical limit, making it "infinitely recyclable". In contrast, plastic is a polymer, a synthetic substance made of very large molecules that break down when mechanically recycled. Traditional recycling methods degrade plastics so that they can no longer be recycled into new plastics. As a result, aluminum has a much higher recycling rate than plastic.
According to the US Environmental Protection Agency (EPA), the total recycling rate for all aluminum in the US is around 50%, with a 45% recycling rate for aluminum cans specifically. While this rate has decreased in recent years, falling from 65% in 1992 to 54.5% in 2000, aluminum cans are still the most-recycled major container type in the United States. In comparison, PET plastic bottles had a recycling rate of 23.5% in 2006, which increased to 24.8% in 2000 but has not reached the same levels as aluminum.
The high recycling rate of aluminum is due to its status as a 100% recyclable material that can be repeatedly recycled without losing quality. This makes aluminum a highly sustainable material, reducing the need for mining and processing virgin materials, saving energy and water, and minimizing environmental degradation. Additionally, aluminum has a lower environmental impact during production, as it uses less energy to create than plastic, resulting in fewer toxic greenhouse emissions.
However, it is important to note that the process of creating virgin aluminum also has a higher environmental impact than creating other materials, and transportation emissions are higher due to aluminum's weight. Therefore, while aluminum has a higher recycling rate and is a more sustainable alternative to plastic, it may not be the sustainability "silver bullet" that companies are seeking.
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Aluminum's recyclability
Aluminum is one of the most recycled materials in use today. Its atoms are bonded together and formed in a crystal structure, which makes it exceptionally easy to melt and reform into a solid state without changing its fundamental properties. This means that aluminum can be recycled repeatedly, with no theoretical limitation. Aluminum is also lightweight, flexible, and impermeable, making it ideal for reusable food containers.
Aluminum cans are recycled at far higher rates than glass or plastic. However, these rates have fallen below 50% in recent years, with only around half of the 90 billion aluminum cans used in the United States each year being recycled; the rest go to landfills. This means that more than $800 million worth of aluminum is wasted, which is a significant loss to the economy and the environment.
Despite this, aluminum is still more sustainable than plastic since it uses less energy to produce and is infinitely recyclable. When recycled, aluminum only takes around 5% of the energy needed to make new aluminum, reducing carbon emissions and saving money for businesses and consumers. In fact, recycling aluminum can save more than $1 billion for the US economy each year.
The first step in aluminum recycling is the collection and sorting of aluminum scrap from various sources, including manufacturing scrap and end-of-life aluminum products such as vehicles, building materials, and consumer products. Once collected, the aluminum scrap is sorted based on alloy type, grade, impurity levels, and other factors. After sorting, the scrap may undergo pre-treatment processes such as shredding, crushing, and granulating to prepare it for melting. The molten recycled aluminum is then cast into solid forms such as ingots or sheets.
Overall, aluminum's recyclability is a critical part of its value proposition as an alternative to plastic. Its high recycling rates and the fact that it can be recycled over and over again without any loss of quality make it a more sustainable option.
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Plastic's recyclability
Plastic is a polymer, a synthetic substance composed of very large molecules that break down when mechanically recycled. Traditional recycling methods will degrade plastics to the point that they are ultimately no longer recyclable back into new plastic. All materials lose some volume as part of the melting and recycling process, but in the case of metals, the material itself is not degraded.
Plastics can often be contaminated by food and other substances, making the resins not clean enough to be reused. Small quantities of plastics can make recycling non-economical and non-beneficial due to low efficiencies and high costs. Many times, items can include multiple types of plastic and different layers, which are hard to separate and make recyclability difficult and costly.
The most widely recycled plastic in the world is PET, which is relatively easy to recycle. A substantial part of PET plastic is usually recycled into fashion items, such as polar fleece clothes, backpacks, and carpets. However, despite being easy to recycle, some countries are still struggling to reach decent recycling rates. For example, the US and China have yet to scale up their numbers.
In contrast, aluminum is touted by some manufacturers as "infinitely recyclable." Aluminum is America's most successful recycling story, with recycling rates for cans reaching as high as 80%. However, the total recycling rate for all aluminum is closer to 50% in the US, and in 2018, only 35% of aluminum packaging was recycled.
Aluminum is lightweight, flexible, and impermeable, making it ideal for reusable food containers. Its ability to quickly and efficiently transfer heat also makes it useful in automobile cooling systems and cookware. Additionally, aluminum does not degrade in quality once recycled, making it more durable than plastic.
While aluminum has a higher recycling rate than plastic, it may not be the most sustainable option when considering the entire production process. Aluminum is heavier than plastic, resulting in higher transportation emissions. Furthermore, some virgin material is always needed to produce aluminum cans, and the production of virgin aluminum has a higher environmental impact than other materials.
Therefore, while aluminum is more recyclable than plastic, other factors must be considered when determining the most sustainable option.
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Environmental impact of plastic and aluminum
Plastic pollution has become ubiquitous in natural and built environments, raising concerns about potential harm to humans and nature. Research shows that plastic pollution is persistent and may take between 100 to 1,000 years or more to decompose, depending on environmental conditions. Plastic pollution poses a threat to the marine environment, putting marine species at higher risk of ingesting plastic, suffocating, or becoming entangled in it. More than 1,500 species in marine and terrestrial environments are known to ingest plastics. The production and conversion of fossil fuels into new plastic products are also responsible for significant greenhouse gas emissions.
Aluminum, on the other hand, is touted as infinitely recyclable by some manufacturers, and it has a much higher recycling rate compared to plastic. Aluminum is composed of atoms bonded together in a crystal structure, making it easy to melt and reform without changing its fundamental properties. This recyclability diverts waste from landfills and allows the material to be reused. Recycled aluminum also requires significantly less energy and has a lower carbon impact than producing new (or "virgin") aluminum.
However, the production of virgin aluminum has a higher environmental impact than other materials. The process of mining, refining, and smelting bauxite, the common ore that aluminum comes from, demands substantial energy inputs and results in heightened carbon emissions, contributing to global warming. Aluminum is also heavier than plastic, which increases transportation emissions. Additionally, the recycling process for aluminum requires a large amount of chlorine, which can lead to increased water pollutants and contribute to freshwater ecotoxicity.
In conclusion, while aluminum has a higher recycling rate and can be recycled indefinitely, the production of virgin aluminum and its transportation can have a significant environmental impact. Plastic, on the other hand, has a lower recycling rate and persists in the environment for much longer, posing a threat to marine life and contributing to greenhouse gas emissions. The environmental impact of these materials is complex and depends on various factors, including recycling infrastructure and consumer behavior.
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Aluminum's potential as a plastic alternative
Aluminum is increasingly being viewed as a potential alternative to plastic due to its sustainability and recyclability. As the world grapples with the plastic pollution crisis, companies and consumers are seeking eco-friendly alternatives, and aluminum fits the bill for several reasons.
Firstly, aluminum is infinitely recyclable. Unlike plastic, which degrades in quality when recycled, aluminum can be recycled repeatedly without losing its fundamental properties. This is because aluminum is a metal composed of atoms bonded together in a crystal structure, allowing it to be easily melted and reformed without changing its inherent characteristics. This recyclability minimizes the need for mining and processing virgin materials, reducing environmental degradation and saving substantial energy and water.
Secondly, aluminum has a higher recycling rate than plastic. Aluminum cans are recycled at far higher rates than plastic bottles, with about 50% of aluminum cans being recycled compared to 3% for plastic bottles. Additionally, nearly 75% of all aluminum ever produced is still in use today, indicating its longevity and potential for reuse. Aluminum's recyclability is further bolstered by the existing recycling infrastructure, with many countries having efficient systems in place to collect and recycle aluminum.
Thirdly, aluminum is durable and versatile. Its light, malleable, and flexible composition make it ideal for various applications, including packaging, heating, and construction. Aluminum's durability reduces the likelihood of it being discarded, contributing to less waste. Furthermore, aluminum's ability to protect products from oxidation and light degradation makes it particularly suitable for the beauty and cosmetics industry.
However, it is important to acknowledge that aluminum does have some drawbacks. For instance, producing virgin aluminum can have a higher environmental impact than other materials, and transportation emissions may be higher due to aluminum's weight. Additionally, while aluminum cans have high recycling rates, aluminum cans are also among the most littered items globally, and they take 250 years to decompose.
In conclusion, aluminum has strong potential as a plastic alternative due to its recyclability, higher recycling rates, durability, and versatility. However, a comprehensive assessment should consider the trade-offs, such as transportation emissions and the environmental impact of virgin aluminum production. The true sustainability breakthrough may lie in the reuse of materials, which could further enhance aluminum's potential as a plastic alternative.
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Frequently asked questions
It's best not to do this as it may contaminate the plastic recycling. Check with your local recycling program to find out their rules.
Different materials require different recycling processes. Aluminum is relatively pure and doesn't require a lot of secondary processing, whereas plastics are polymers, which are synthetic substances composed of very large molecules that break down when mechanically recycled.
Yes, aluminum is more sustainable than plastic as it uses less energy to produce and is infinitely recyclable.
Recycled aluminum is used in a variety of applications, including packaging, heating, and more.

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