
Corrugated plastic, also known as corriboard, is a versatile material used in various industries. It is a lightweight, durable, and cost-effective option for applications such as packaging, signage, and surface protection. Corrugated plastic is typically made from polypropylene, which can be recycled and provides excellent resistance to chemicals and weather conditions. Its unique properties, including high impact resistance and electrical insulation, make it ideal for a wide range of uses, from construction to small pet enclosures.
| Characteristics | Values |
|---|---|
| Name | Corrugated plastic, Corriboard, Fluted Polypropylene, Corrugated Plastic Polypropylene Sheet, Fluted Polypropylene Sheet |
| Composition | High-impact polypropylene resin |
| Structure | Twin-wall |
| Properties | Lightweight, sturdy, reusable, recyclable, returnable, waterproof, resistant to strong cleaning fluids, flame retardant |
| Uses | Shipping containers, chemical tanks, cleanroom construction, prosthetics, roofing, outdoor spaces, signs, displays, pop displays, packaging materials, containers, small pet cages, model aircraft, heat exchangers |
| Colors | White, Black, Opaque, Translucent, Sign Colors |
| Thickness | 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm |
| Grades | General Purpose, Digital, Archival, Utility, Packaging, Fire Retardant |
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What You'll Learn

Corrugated plastic sheets are made from polypropylene
Corrugated plastic sheets, also known as fluted polypropylene sheets, are made from polypropylene. This material is known for its lightweight and versatile nature, making it suitable for various industries and applications. With its rigidity, polypropylene is often used for manufacturing moulded materials, and it can be sourced in different grades to meet specific requirements.
Polypropylene is an extremely sturdy thermoplastic polymer with a neutral pH. This unique composition enables it to withstand external temperature variations, weather conditions, and usage conditions for extended periods with minimal wear and tear. Its durability is further enhanced by its ability to resist strong cleaning fluids, making it an ideal choice for cleanroom construction.
Corrugated plastic polypropylene is widely used in industries such as automotive, agriculture, industrial manufacturing, packaging, and signage. Its versatility allows it to be employed in various applications, including vehicle trunk liners, crates, packaging, and signage displays. The material's sturdiness, reusability, recyclability, and waterproof nature make it particularly advantageous for constructing shipping containers, outperforming corrugated paper containers.
In addition to its industrial applications, corrugated plastic polypropylene is also used in the prosthetic industry. Its ability to be heated and shaped makes it suitable for creating natural-seeming supports for artificial limbs. Furthermore, polypropylene is non-toxic, free from harmful BPA, and can withstand high and low temperatures without releasing harmful chemicals, ensuring its safety for human use.
Overall, corrugated plastic sheets made from polypropylene offer a cost-effective, lightweight, and durable solution for a wide range of applications across multiple sectors.
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They are lightweight, durable, and cost-effective
Corrugated plastic polypropylene (PP) sheets, also known as fluted polypropylene sheets, are lightweight, sturdy, reusable, recyclable, returnable, and waterproof. They are made from high-impact polypropylene resin, which is known for its lightweight and versatile nature across many industries and applications. The twin-wall structure of corrugated plastic sheets ensures that they are lighter than sheets made from other polymers.
Corrugated plastic sheets are commonly used to make signs, displays, and packaging materials. They are also used in cleanroom construction due to their resistance to strong cleaning fluids. The sheets can be modified with additives to meet specific needs, such as ultra-violet protection, anti-static properties, flame retardancy, and custom colours.
In addition to standard shipping containers, corrugated plastic polypropylene is used to construct or line chemical tanks. Its durability and waterproof nature make it a better choice than corrugated paper containers. Corrugated plastic sheets are also used in the prosthetic industry as they can be heated and shaped to create natural-seeming supports for artificial limbs.
The versatility and cost-effectiveness of corrugated plastic sheets have led to their increasing use in various applications. They are available in different sizes, thicknesses, colours, and grades, making them a popular choice for many industries.
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Used in medical applications, e.g. prosthetics
Corrugated plastic sheets, also known as fluted polypropylene sheets, are used in a wide range of industries and applications due to their lightweight and versatile nature. One of their applications is in the medical field, specifically in orthotics and prosthetics.
Polypropylene is a popular material for prosthetics due to its ability to be heated and shaped into natural-seeming supports for artificial limbs. Its rigidity and high melting point make it ideal for this purpose. Additionally, polypropylene exhibits excellent electrical insulation and resistance to chemicals and organic solvents.
Curbell Plastics, a leader in orthotics and prosthetics, offers a range of plastic sheet materials, including polypro and copoly, that can be used to create customised solutions for patients. These sheets are manufactured with even heating and cooling and limited mechanical stretching to minimise residual stress levels and improve thermoforming and fabrication characteristics.
Other plastic materials commonly used in orthotics and prosthetics include PEEK, UHMW, and Acetal. These materials can be easily formed, machined, and fabricated into various components, such as knee and hip braces, implantable devices, and other orthopedic devices.
The use of plastics in prosthetics offers several advantages, including affordability, comfort, and high quality. With advancements in 3D printing and customisation, plastic sheets have become a versatile and accessible material in the medical field, particularly in creating personalised solutions for patients requiring prosthetics and orthotic devices.
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Used for roofing, e.g. SUNTUF sheets
Corrugated plastic sheets, also known as fluted polypropylene sheets, are known for their lightweight and versatile nature. They are widely used across various industries and applications due to their low cost and high performance. One such application is roofing, where products like SUNTUF sheets are commonly used.
SUNTUF sheets are corrugated polycarbonate panels designed for DIY outdoor roofing projects. These sheets are lightweight, impact-resistant, and easy to install, making them a popular choice for homeowners looking to transform their outdoor spaces. SUNTUF sheets are available in various colours and light transmission options, allowing for customisation to fit specific project needs.
One of the key advantages of SUNTUF sheets is their durability. These polycarbonate sheets are virtually unbreakable and come with a limited lifetime warranty. They are also known for their weather protection capabilities, allowing homeowners to enjoy their outdoor spaces regardless of the weather. SUNTUF sheets can be used to cover patios, decks, pergolas, carports, and garden sheds, providing all-weather protection and UV-blocking benefits.
It is important to note that SUNTUF sheets, like all plastic materials, are flammable to some degree. They have an ignition temperature of 915°F (490°C). Additionally, these sheets expand with heat and contract with cold, requiring different installation and fastening methods to account for these changes. SUNTUF sheets are also recyclable and should be marked "Plastic #7" prior to recycling.
SUNTUF sheets are an excellent choice for those seeking a cost-effective, durable, and customisable roofing solution for their outdoor spaces. With their ease of installation and weather protection capabilities, homeowners can create functional and aesthetically pleasing outdoor living areas that withstand the test of time.
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Used for packaging and signs
Corrugated plastic sheets, also known as corriboard, are widely used for packaging and signs. They are made from polypropylene, which is known for its lightweight and versatile nature. This material has replaced many other manufacturing materials due to its low cost and high performance.
Corrugated plastic sheets are commonly used to construct commercial, political, and other types of signs. The twin-wall structure of Corriboard ensures that the sheets are lighter than those made from other polymers. This makes them ideal for use in the signage industry, where they are often printed on.
The sheets are also used for packaging and can be modified with additives to meet specific needs. For example, they can be made with ultra-violet protection, anti-static properties, or flame retardants. Corrugated plastic is sturdy, reusable, recyclable, returnable, and waterproof, making it a popular choice for shipping containers and chemical tanks.
In addition to its use in packaging and signs, corrugated plastic is also used in the prosthetic industry. It can be heated and shaped to create natural-seeming supports for artificial limbs. It is also used in cleanroom construction due to its resistance to strong cleaning fluids.
Corrugated plastic sheets come in various sizes, thicknesses, and colours, making them customizable for different applications. Overall, their durability, versatility, and cost-effectiveness make them a popular choice for packaging and signs.
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Frequently asked questions
Wavy plastic sheets are called corrugated plastic sheets, also known as corriboard.
Corrugated plastic sheets are used for a variety of purposes across multiple industries due to their lightweight, durable, and versatile nature. They are commonly used for signage, packaging, construction, and DIY projects.
Corrugated plastic sheets are typically made from polypropylene (PP), a type of plastic known for its rigidity, lightweight, and versatility.
Yes, corrugated plastic sheets are made from polypropylene, which is a recyclable material.
Corrugated plastic sheets can be purchased from various suppliers, such as Piedmont Plastics, Palram, and Polymershapes. These companies offer sheets in different sizes, thicknesses, colours, and grades to meet specific needs.






































