
Applesauce containers are typically made from plastic, glass, or a combination of materials. Plastic containers are often made from polypropylene, a type of plastic that can be recycled and is known for its high heat tolerance. However, some containers may also be made from polycarbonate plastic, which contains Bisphenol-A (BPA). BPA is a potentially harmful chemical that can leach into food and drinks, posing possible health risks. Due to health and environmental concerns about plastic, some companies have switched from glass to plastic containers, while others are exploring more sustainable packaging solutions, such as multi-layer coextruded structures with enhanced barrier materials to improve performance and extend shelf life. Consumers seeking leak-proof and reusable options may opt for glass jars, metal containers, or plastic Tupperware, while also considering the potential presence of BPA in certain plastic containers.
| Characteristics | Values |
|---|---|
| Plastic Type | Polycarbonate (Bisphenol-A) |
| Plastic Number | #7 |
| Brands | Mott's, Whole Foods, Earth's Best |
| Health Concerns | May leach into food, potential health hazard |
| Alternative Materials | Glass, metal, multi-layer barrier polypropylene |
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What You'll Learn
- Plastic applesauce containers may contain Bisphenol-A (BPA), a potentially harmful chemical
- Companies like Mott's and Whole Foods use plastic #7 for applesauce containers
- ICPG offers XPP™ Enhanced Barrier Polypropylene solutions for rigid single-serve applesauce cups
- Multi-layer barrier structures using polypropylene are ideal for the hot-fill process due to high heat tolerance
- Consumers are increasingly concerned about the health and environmental impacts of plastic packaging

Plastic applesauce containers may contain Bisphenol-A (BPA), a potentially harmful chemical
The presence of BPA in plastic containers is a cause for concern due to its potential health hazards. BPA can leach from polycarbonate plastic, which is typically hard and clear, and is commonly found in various products we use daily. Even low levels of BPA exposure have been linked to serious health issues such as prostate cancer, breast cancer, early puberty onset, alterations in gender-specific behavior, decreased sperm count, fertility issues, and behavioral changes, including hyperactivity and impaired learning.
The use of BPA in food packaging has sparked concerns among consumers, with some opting for alternatives like glass jars or homemade applesauce. This shift towards more health-conscious and environmentally friendly options has led some applesauce producers to reconsider their packaging choices. For instance, Mott's, a well-known brand, transitioned from glass jars to plastic applesauce containers in 2013. However, this change was met with confusion and concern from consumers who were already wary of the potential health and environmental impacts of plastic packaging.
While some companies defend the safety of polycarbonate, independent research suggests otherwise. No level of BPA exposure has been deemed safe by independent studies. Consumers who are concerned about the presence of BPA in their food packaging can take proactive steps by contacting the company directly or choosing alternative products made with safer materials, such as glass or BPA-free plastic options.
It is worth noting that the recycling and reuse opportunities for plastic applesauce containers are currently limited. The majority of these containers are classified as "Other" due to their multi-layer structures, hindering their recyclability. However, advancements in barrier material technology are being made to address this issue and develop more sustainable solutions for the applesauce industry.
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Companies like Mott's and Whole Foods use plastic #7 for applesauce containers
Consumers are increasingly concerned about the health and environmental impacts of plastic. Despite this, some companies have switched from glass jars to plastic for their applesauce products. Companies like Motts and Whole Foods use plastic #7 for applesauce containers. Plastic #7 is a polycarbonate material (Bisphenol-A) that may leach from plastic containers, potentially posing a health hazard. Bisphenol-A (BPA) is a chemical that mimics the human hormone estrogen, altering the body's natural pattern. Even low BPA exposure can lead to severe health issues, including various cancers, early puberty onset, behavioural changes, and decreased fertility.
Motts uses plastic #7 polycarbonate for some of its single-serve applesauce containers. Similarly, Whole Foods offers its Kids single-serve applesauce in #5 and #7 containers. Earth's Best applesauce containers may also fall under this category, although they do not explicitly confirm the presence of BPA. While these companies utilise plastic #7, they claim that their products comply with US and Canadian Food Packaging regulations.
The use of plastic #7 in applesauce containers has sparked concerns among consumers. Some individuals opt for alternative packaging options, such as glass jars or metal containers, to avoid potential health risks associated with BPA exposure. However, it is worth noting that companies like Motts have denied the presence of BPA in their packaging, asserting that their products are safe for consumers.
The switch from glass to plastic containers by companies like Motts and Whole Foods raises questions about the safety and environmental implications of their choices. While plastic containers may offer advantages in terms of cost and convenience, the potential health risks associated with BPA exposure cannot be overlooked. It is essential for companies to prioritise the health and well-being of their consumers when making packaging decisions.
As public awareness of the potential dangers of BPA grows, companies may face increasing pressure to transition to safer and more environmentally friendly packaging alternatives. Innovative packaging solutions that are sustainable, recyclable, and free from harmful chemicals are becoming increasingly important to consumers. Ultimately, companies must balance the benefits of plastic packaging with their responsibility to provide safe and environmentally conscious products.
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ICPG offers XPP™ Enhanced Barrier Polypropylene solutions for rigid single-serve applesauce cups
Consumers are increasingly concerned about the health and environmental impacts of plastic. Despite this, applesauce producers have switched from glass jars to plastic jars. This switch can be attributed to several reasons, including safety.
The rigid single-serve applesauce cup market is not immune to the pressures of developing more sustainable packaging solutions. ICPG offers XPP™ Enhanced Barrier Polypropylene solutions for rigid single-serve applesauce cups. ICPG's XPP™ offers a simplified material structure that delivers on performance and is 100% recyclable using the polypropylene RIC #5. This is an improvement from the current PP/EVOH/PP structures used in rigid single-serve applesauce packaging applications, which are classified using Resin ID Code (RIC) #7, hindering recycling and reuse opportunities.
ICPG's XPP™ provides up to 80% improvement in OTR (Oxygen Transmission Rate) and MVTR (Moisture Vapor Transmission Rate) over traditional polypropylene materials. By combining XPP™ with high-barrier materials such as EVOH, ICPG can ensure that only the required amount of material is used to meet shelf-life expectations, eliminating over-engineering. Additionally, ICPG's proprietary processes, such as the visionX system, allow for precise monitoring of individual layer thickness to ensure the exact amount of EVOH is used to satisfy barrier requirements.
XPP™ offers enhanced barrier performance, with a 100%/150% improvement in OTR/MVTR compared to polystyrene and a 90%/90% improvement over traditional polypropylene before incorporating high-barrier materials. This enhanced stiffness mimics polystyrene, offering the "snapability" and "scorability" required for form-fill-seal applications. XPP™ also provides a cost advantage due to structure simplification and controlled processes, resulting in a 12% yield advantage over polystyrene.
Overall, ICPG's XPP™ Enhanced Barrier Polypropylene solutions offer a more sustainable, cost-effective, and high-performing alternative for rigid single-serve applesauce cups, addressing the health, safety, and environmental concerns associated with plastic packaging.
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Multi-layer barrier structures using polypropylene are ideal for the hot-fill process due to high heat tolerance
Apple sauce containers have traditionally been made of glass. However, many companies have switched to plastic containers, which has raised concerns among consumers about the health and environmental impacts of plastic. Some companies have used polycarbonate plastic (#7), which contains Bisphenol-A (BPA), a harmful chemical that can leach from the containers. BPA has been linked to various health issues, including cancers, early puberty onset, behavioural changes, and fertility problems.
To address sustainability concerns and improve packaging performance, companies like ICPG are developing innovative solutions for the applesauce industry. They are creating multi-layer barrier structures using polypropylene, a type of polymeric plastic with excellent heat resistance. Polypropylene's high heat tolerance makes it ideal for the hot-fill process used in packaging applesauce cups. Its ability to withstand high temperatures without deforming ensures consumer safety and extends the shelf life of the product.
Polypropylene's heat resistance can be attributed to its molecular structure, particularly the presence of the methyl group, which acts as a barrier and enhances its thermal stability. This property makes it a trusted choice for food packaging, as it prevents leaching and maintains the integrity of the container even when exposed to hot liquids. Additionally, polypropylene offers superior aesthetics, organoleptic properties, and performance characteristics throughout the supply chain.
The use of polypropylene in applesauce containers provides several advantages. Firstly, it ensures safety and product longevity by preventing warping or melting during the hot-fill process. Secondly, it improves the environmental sustainability of the packaging by reducing the need for single-use plastic. By extending the shelf life of the product, polypropylene packaging also contributes to waste reduction.
While polypropylene is a superior choice for hot-fill applications, it is essential to understand its limitations. Polypropylene has a variable melting point, ranging from approximately 265 to 340 °F (130 to 160 °C). To enhance its heat resistance, polypropylene can be stiffened and treated with additives, fillers, or stabilizers. However, continuous exposure to high temperatures, UV radiation, and oxidative stress can degrade polypropylene over time, affecting its structural integrity. Therefore, regular inspections are necessary to ensure the material's performance and durability.
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Consumers are increasingly concerned about the health and environmental impacts of plastic packaging
The switch to plastic packaging by applesauce producers is a step in the wrong direction, given that consumers are increasingly shunning plastic due to health concerns. Plastic applesauce containers have been found to contain Bisphenol-A (BPA), a harmful chemical that can leach from the plastic. Exposure to even low levels of BPA has been linked to various health issues, including certain cancers, early puberty onset, behavioural changes, and fertility issues.
However, it is important to note that the use of plastic packaging is driven by the demand for more healthy foods with longer shelf lives. Plastic packaging plays a vital role in maintaining food quality and safety throughout the product's shelf life. The development of alternative materials that can serve the same purpose as conventional plastics is still in its early stages, with biopolymers, such as polylactic acid (PLA), showing promise as a green alternative.
While consumers are willing to pay for packaging that they perceive to be sustainable, there is also evidence that they are neither willing to change their consumption behaviour nor pay for alternatives. This presents a challenge in the transition away from conventional plastic packaging. Nevertheless, with advancements in technology, companies like ICPG are developing the next generation of materials and container designs for the applesauce industry, offering simplified material structures that deliver on performance and sustainability.
Overall, the concern over the health and environmental impacts of plastic packaging is justified, and efforts are being made to develop more sustainable alternatives. However, addressing the complex issues surrounding plastic waste requires a combination of consumer awareness, regulatory action, and innovative solutions from the packaging industry.
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Frequently asked questions
Applesauce containers are typically made from polycarbonate material (Bisphenol-A). However, some companies like Tree Top Inc. have confirmed that their applesauce containers do not contain Bisphenol-A and are compliant with US and Canadian Food Packaging regulations.
The switch from glass to plastic jars for applesauce occurred around July 2013. Companies like Mott's, which made this switch, cited safety as one of the reasons for the change. However, this decision puzzled consumers who were increasingly concerned about the health and environmental impacts of plastic packaging.
Bisphenol-A (BPA) is a chemical found in polycarbonate plastic, which is used in applesauce containers. While leading experts argue that Bisphenol is safe for human use, independent research suggests otherwise. BPA exposure, even at low levels, has been linked to various health issues, including cancers, early puberty onset, behavioural changes, and decreased fertility.









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