The Ideal Temperature For Injecting Soft Plastic Baits

what tempature to inject soft plastic baits

Soft plastic baits are a fun and unique hobby to share with family and friends. Making your own baits at home can be a rewarding experience, allowing you to connect with your fishing on a deeper level. When creating soft plastic baits, temperature plays a crucial role in achieving the desired results. The optimal temperature for injecting soft plastic baits varies depending on the Plastisol manufacturer but typically ranges between 300 and 400 degrees. It's important to monitor the temperature closely, as plastisol that isn't fully cooked will have a milky colour and globby consistency, while fully cooked plastic is runny and clear. Additionally, the type of mold you choose, such as injection or open-pour, will impact the creativity and speed of your bait-making process. Safety precautions, such as wearing safety goggles and ensuring proper ventilation, are also important factors to consider when working with soft plastics.

Characteristics Values
Temperature range for injecting soft plastic baits 300-400 degrees
Temperature for fully cooked plastic 350 degrees
Temperature to reheat plastic 330-360 degrees
Temperature when using a dual injector for laminate baits Even temperature for both colors

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Safety precautions

Injecting soft plastic bait is a potentially hazardous process that requires careful preparation and safety precautions. Here are some essential safety guidelines to follow:

Protective Gear

  • Always wear safety goggles or safety glasses to shield your eyes from hot plastic splatters.
  • Wear heat-resistant gloves to protect your hands when handling hot objects like the Pyrex cup and molten plastic.
  • Consider using mechanics gloves, welding gloves, or thick wool gloves for additional hand protection during the bait-making process.

Ventilation and Respiratory Protection

  • Work in a well-ventilated area, such as outdoors or in an open garage, to prevent the buildup of fumes from the heated plastic.
  • If adequate ventilation is not available, use a respirator to protect your lungs from inhaling potentially harmful fumes.

Temperature Control and Monitoring

  • Maintain the recommended temperature range for heating plastisol, generally between 300-400 degrees Fahrenheit, to ensure it reaches the optimal consistency for injection.
  • Use a thermometer, preferably a digital infrared thermometer, to monitor the temperature of the plastisol during the heating process. This helps prevent overheating, which can cause the plastisol to turn yellow and degrade.

Spill and Splash Prevention

  • Be cautious to avoid spilling or splashing hot plastisol, as it can cause serious burns if it comes into contact with skin.
  • Keep the work area clean and organised to minimise the risk of spills and to facilitate a quicker response in case of any accidents.

Cooling and Curing

  • Allow the moulded lures to cool thoroughly before handling them. Water cooling is an effective method to help them cool and cure properly.
  • After cooling, apply extra worm oil to prevent the lures from sticking together and maintain their appearance.
  • Avoid leaving the finished baits in direct sunlight or in hot compartments, as this can affect their integrity.

Equipment Considerations

  • Use a dedicated microwave specifically for cooking plastisol to prevent cross-contamination with food items.
  • Preheat your injector and moulds for better results and easier release of the baits.
  • Choose the appropriate mould material and type (injection or open-pour) based on your specific needs and the desired finish of the baits.

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Plastisol temperature ranges

Plastisol is a colloidal dispersion of small polymer particles, usually polyvinyl chloride (PVC), in a liquid plasticizer. It is commonly used for creating soft plastic fishing lures or baits. The plastisol process involves heating the plastic to a certain temperature range, injecting it into a mould, and then letting it cure.

The optimal processing temperature range for Plastisol varies by manufacturer but is typically between 300–400 °F (149–204 °C). Some sources recommend heating Plastisol to 350 °F (177 °C) or just over, while others suggest a range of 330–360 °F (166–182 °C). It is important to monitor the temperature of the Plastisol during the injection process to ensure it remains within the optimal range. An infrared thermometer can be useful for this purpose.

Plastisol should not be heated beyond its optimal temperature range, as it may start to degrade and turn yellow. Therefore, it is crucial to maintain the Plastisol within the specified temperature range to achieve the desired results.

After heating the Plastisol to the appropriate temperature, it is injected into a mould to create the desired shape. The mould can be made of various materials, such as plaster, resin, silicone, or aluminium. It is important to clamp the mould shut before injecting the Plastisol to prevent leaks. Once the Plastisol is injected into the mould, it needs to be cured. Curing can be done using a flash dryer or an oven. The curing temperature for Plastisol is typically around 180 °C (356 °F).

Plastisol has a wide temperature tolerance range, performing well in temperatures as low as -35 °F (-37 °C) and as high as 200 °F (93 °C). Some formulations may have an even wider temperature range. This makes Plastisol suitable for various applications, including outdoor coatings and electrical component insulation.

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Injector types

Injecting soft plastic bait requires heating the plastic to a certain temperature range, typically between 300 and 400 degrees Fahrenheit. The optimal temperature varies by Plastisol manufacturer, but it is essential to monitor the temperature to prevent overheating, as this can cause the Plastisol to burn and release chlorine gas. To ensure the plastic is fully cooked and ready for injection, use a thermometer, preferably an infrared thermometer, to check that the temperature falls within the desired range.

Several types of injectors are available for creating soft plastic baits, each with its advantages and considerations:

  • Budget-friendly injector: A simple injector, such as the Do-It Molds injector, is a cost-effective option for those who don't pour large volumes of soft baits. While it may have lower build quality and capacity, it is a good choice for beginners or those on a budget.
  • Dual injector: A dual injector, such as the N2 Injector, allows for the simultaneous injection of two colors. It can also be disassembled and used as two individual injectors. A dual injector with locking pins can be more expensive, typically costing around $300.
  • Triple injector: Similar to the dual injector, a triple injector enables the injection of three colors simultaneously. It can be separated into three individual injectors, making it a versatile option.
  • Big injector: This injector holds a larger volume of plastic, up to 175 ml (6 oz). While it offers super smooth action, it does not have a locking pin to secure the nozzle, requiring extra care during use.

When choosing an injector, consider factors such as your budget, the volume of baits you plan to make, and whether you want the option to inject multiple colors simultaneously. Additionally, always prioritize safety by using proper safety equipment, maintaining good ventilation, and being cautious when heating the plastic to avoid overheating.

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Moulds

When it comes to making soft plastic baits, moulds are an essential part of the process. The type of mould you use will depend on the type of bait you want to create. There are two main types of moulds: injection and open pour. Injection moulding involves using a giant syringe-like injector to push hot plastic into an injection mould. This method allows you to produce a high volume of baits quickly, but it may limit your creativity in terms of design and colour. On the other hand, open-pour moulds offer more design flexibility and the ability to create intricate baits with various colours. However, it is a more economical option as it eliminates the need for an injector.

When selecting a mould, you should consider the finish you want for your bait. If you desire a store-bought, shiny appearance, an aluminium milled mould is a suitable option. Alternatively, if you prefer a dull finish, you can choose an aluminium cast or stone mould. Stone moulds require occasional oiling to prevent sticking. It is also important to choose a mould that is economically beneficial and suits your specific needs.

Plaster, resin, silicone, and aluminium are commonly used materials for moulds. While silicone and aluminium moulds are readily available for purchase, you can also make your own moulds using plaster of Paris or fibreglass resin. Plaster is easier to work with but takes longer due to the sealing process. Resin is more challenging to use, but once cured, the mould is immediately ready for use.

To ensure a successful injection or pouring process, it is crucial to monitor the temperature of the plastic. Before injecting, clamp the mould shut and check the plastic's temperature, reheating it if necessary to reach the operating range of 330–360 °F. Additionally, maintaining even pressure on the plungers of the injector is vital to achieving a consistent flow and preventing the colours from mixing.

Overall, selecting the right mould and carefully controlling the temperature and pressure during the process are key factors in creating effective soft plastic baits.

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Post-injection

Once you have injected the plastic into the mould, it's important to let it cool and cure. The time this takes will depend on the size and thickness of your bait, but it could be several days. You can then trim off any excess or over-pours. After this, you can add your chosen scent or use the bait as-is.

If you're making multi-coloured laminate baits, you'll need to be careful about the temperature of the plastic as you inject it. If the two colours are at different temperatures, the hotter side will come out of the injector faster and overpower the bait, ruining the laminate effect. You'll need to adjust the heat so that the flows are as even as possible. It's also important to maintain even pressure on the plungers when using a dual injector, otherwise, the colours may mix.

If you're using a laminate plate rather than a dual injector, pour the second colour as hot as possible to ensure both sides adhere well.

Always remember to wear safety goggles and work in a well-ventilated area when making soft plastic baits.

Frequently asked questions

The ideal temperature for injecting soft plastic bait is between 330-360 degrees Fahrenheit.

The plastic is fully cooked when it is runny and ultra-clear. You can also use a digital infrared thermometer to check if it has reached 350 degrees Fahrenheit.

If the plastic is not fully cooked, it will be globby and milky in colour.

If you heat the plastic beyond the optimal temperature range, it will start to turn yellow.

When making laminate baits, it is important to ensure that the two colours of plastisol have even temperatures. If one side is hotter, it will come out of the injector faster and overpower the other colour.

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