
Gator fenders are made of plastic, and they are known to crack and fade over time. The type of plastic used in Gator fenders is a topic of discussion among Gator owners and enthusiasts. Some speculate that the fenders are made of ABS plastic (acrylonitrile butadiene styrene polymer), while others have suggested using products like Permatex or PermaPoxy to repair cracks. HECASA, a company that manufactures front fenders compatible with John Deere Gator models, advertises their product as made of high-quality heavy-duty plastic.
| Characteristics | Values |
|---|---|
| Type of Plastic | Polyethylene (PE) and Polypropylene (PP) materials, also known as Thermoplastic PolyOlefin (TPO) |
| Plastic Thickness | Appears thinner than the original John Deere Gator plastic |
| Repair Techniques | Soldering iron/blow lamp, Permatex PermaPoxy™ 5 Minute Plastic Weld, cyanoacrylic resin with thin glass mesh and filler, Plastex, PlastAid, JB Weld, Polyurethane PU adhesive |
| Part Identification | Part numbers can be found on the John Deere website using the Product Identification Number (PIN) |
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What You'll Learn

Gator fenders are made from TPO (Thermoplastic Polyolefin)
TPO is a common choice for automotive exterior parts due to its ability to withstand extreme temperatures and environmental conditions. It is also lightweight, contributing to overall fuel efficiency and performance. Moreover, TPO exhibits excellent chemical resistance, protecting the surface from various substances encountered on roads or off-road terrain.
The use of TPO in Gator fenders ensures that they can endure challenging conditions while remaining lightweight and sturdy. This material is particularly advantageous for off-road vehicles, such as Gators, which often navigate through rough terrain and require durable components.
While TPO offers many benefits, it is essential to note that painting TPO surfaces requires proper preparation. TPO does not inherently hold paint well, and specific techniques or primers may be necessary to achieve a successful paint application.
In summary, Gator fenders constructed from TPO offer a combination of strength, impact resistance, and lightweight characteristics, making them well-suited for off-road vehicles and various other applications in the automotive industry.
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Gator fenders are available as aftermarket accessories
For example, HECASA Front Fenders, which are compatible with John Deere Gator Models E-Gator, are available on Amazon. These fenders are sold and shipped by different sellers and are eligible for free delivery. However, reviews suggest that the plastic thickness of these fenders appears thinner than the original John Deere fenders.
For older Gator models, such as the 1997 John Deere Gator 4x2, one can explore the options available on the Deere website, partscatalog.deere.com. When sourcing parts, Deere uses the Product Identification Number (PIN) rather than the Date of Manufacture (DOM). The PIN can typically be found on a placard in front of the right rear tire on the frame, stamped on the frame under the passenger seat, or on a label near the rear hitch.
Additionally, for a 10-year-old 6x4 Gator, it is worth noting that the fenders are made of TPO material (Thermoplastic PolyOlefin). This information can be useful for repair purposes, as the repair technique and material depend on the polymer type. While TPO fenders don't hold paint well, proper preparation can help achieve satisfactory results.
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Gator fenders can be purchased from online Deere part warehouses
John Deere Gator Fenders are made of TPO material (Thermoplastic Polyolefin). TPOs are all pretty much the same, so if you find a repair method for one, it should work for another. However, TPO does not hold paint well unless it is prepared properly.
Gator fenders are also available at Walmart. For example, the John Deere Green Right Front Fender for the Gator 850D HPX is priced at $285.72. The John Deere Green Right Rear Fender for the Gators 4X2 6X4 TE TH TS TX is priced at $157.58.
In general, ATV fenders consist of polyethylene and polypropylene materials, which are considered oily or olefinic plastic materials. This type of plastic allows dirt and mud to wash off and prevents paint or adhesives from fusing.
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Gator fenders can be repaired with a plastic welder kit
The ATV Plastic Welder Kit is a fast and cost-effective solution for repairing cracked plastic fenders on ATVs and dirt bikes. It is ideal for use on polypropylene and polyethylene, delivering durable repairs without requiring special skills or prior experience. This kit includes a 200-watt airless welder and a tube tip, allowing you to melt the base plastic and the welding rod, smoothing the weld for a seamless finish. Additionally, embedding a stainless steel reinforcing mesh into the plastic can enhance the strength of the repair.
For more extensive damage, a higher-powered soldering gun, such as a 250-watt model, can be used. This technique involves plunging the cutting tip into the crack, puttying the sides together, and gradually moving along the crack until the fender is patched. While this method may not be as aesthetically pleasing, it provides a strong and durable repair.
Hot glue guns are another option for repairing Gator fenders. This method has proven successful for various vehicles, including ATVs, boats, and trailers. It is important to note that hot glue repairs are suitable for PVC-based materials but not ABS.
When repairing Gator fenders, it is essential to consider the specific type of plastic and select the appropriate repair method and materials. While some repairs may be more challenging to perform or require trial and error, they can save significant costs compared to replacing the fenders.
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Gator fenders can be fixed with a cyanoacrylic resin and glass mesh
Gator fenders are made of TPO material (Thermoplastic Polyolefin), a type of plastic that can be challenging to repair due to its resistance to adhesives and paint. However, with the appropriate repair techniques and materials, it is possible to fix Gator fenders effectively.
One successful approach to repairing Gator fenders involves using a cyanoacrylic resin with thin glass mesh and a filler. Cyanoacrylic resin, also known as cyanoacrylate, is a potent adhesive that cures rapidly when exposed to atmospheric moisture and substrate materials. It is commonly used in industrial and consumer sectors for its high strength and fast cure time.
When repairing Gator fenders, the cyanoacrylic resin is applied to the damaged area, and a thin glass mesh is placed over it. The mesh provides structural support and helps to reinforce the repair. A filler may also be used in conjunction with the resin and mesh to enhance the bond and ensure a seamless repair.
It is important to note that cyanoacrylic resin may not be suitable for bonding substrates with large gaps, as it can result in weaker adhesive bonds or incomplete curing. Additionally, while cyanoacrylates are effective on various materials, they may not form strong adhesive bonds with glass due to its smooth surface.
For Gator fenders specifically, the use of cyanoacrylic resin and glass mesh has proven successful. This repair method allows for a strong and durable fix, addressing stress cracks or bolt attachment issues commonly experienced with these fenders. By following the appropriate application techniques and ensuring proper curing, Gator fenders can be effectively restored using this combination of materials.
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Frequently asked questions
Gator fenders are made of heavy-duty plastic. The precise polymer used for the fenders is unclear, but it is speculated to be ABS plastic (acrylonitrile, butadiene, styrene polymer).
You can purchase Gator fenders from online Deere part warehouses such as Green Farm Parts and Green Part Store. They are also available on Amazon through sellers such as Wofeili LLC and Eparts, Inc.
To determine which Gator fender to purchase, you should consider the model and year of your Gator. Online forums and communities dedicated to John Deere Gator owners and enthusiasts can also provide advice and guidance on this topic.
There are various repair methods for Gator fenders, depending on the polymer type. Some suggested methods include using Permatex or PermaPoxy 5 Minute Plastic Weld, a cyanoacrylic resin with thin glass mesh and a filler, or a plastic welder kit with different filler rods.











































