
Plastic and metal are two of the most common materials used for packaging. While both have negative effects on the environment, one may be more sustainable than the other. Plastic takes over 400 years to break down, while tin and aluminum take 50-200 years. This is because plastic is made of complicated molecules that are designed not to break away, and there are few chemical processes that can break them down. On the other hand, metals are all made of the same element, so the chemical reaction to break them down is more simple.
| Characteristics | Values |
|---|---|
| Degradation Rate | Plastic takes over 400 years to break down, while tin and aluminum take 50-200 years. |
| Ease of Recycling | Plastic is difficult to recycle due to the need for separation and the presence of carcinogens. Tin and aluminum are easier to recycle and have higher recycling rates. |
| Environmental Impact | Plastic has a negative environmental impact due to its long degradation time and low recycling rate. Tin and aluminum have minimal direct environmental impacts but still occupy landfill space. |
| Tensile Strength | Metals, such as steel, have higher tensile strength than plastic, making them less prone to losing strength when ventilation holes are added. |
| Impact Absorption | Plastics excel in absorbing impacts without damaging parts due to their softer nature. |
| Corrosion Resistance | The corrosion resistance of metal varies depending on the alloy. Regular iron or plain carbon steel has poor corrosion resistance, while many stainless steel alloys have high corrosion resistance. |
| Temperature Resistance | Steel can withstand temperatures up to six times hotter than plastic without affecting its strength. |
| Chemical Composition | Metallic objects are made of the same element, while plastic objects are made of more complex molecules designed to be durable. |
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What You'll Learn

Plastic takes over 400 years to degrade, while tin and aluminium take 50-200 years
Plastic and metal have different degradation rates due to their distinct chemical compositions and the complexity of their molecules. Plastic, designed to be durable, can take an incredibly long time to break down, with estimates ranging from 20 to 500 years, and some specific types of plastic, like PET, taking up to 1000 years. This wide range is due to factors like material type, structure, and exposure to sunlight, which can accelerate degradation through photodegradation. However, it's important to note that plastic doesn't truly disappear; it just gets smaller and smaller, eventually turning into microplastics that pervade our planet, from Mount Everest to the Mariana Trench.
Metal, on the other hand, has a degradation rate that depends on factors such as the type of metal, its thickness, and the environmental conditions it's exposed to. Thinner metals like aluminium used for cans can take up to 10 years to decompose, while thicker metals used in construction, such as iron beams, can take between 200 and 500 years to break down.
Comparatively, plastic takes significantly longer to degrade than metal, with the fastest-degrading plastics still taking longer than the slowest-degrading metals. For example, plastic bags take 150-300 years, while tin and aluminium take a much shorter time of 50-200 years. The disparity becomes even more evident when considering that some plastics, like PET, take up to 1000 years, far surpassing the degradation time of any metal.
The fundamental difference in degradation rates between plastic and metal lies in their chemical nature. Metal objects are typically made of a single element, such as iron or aluminium, which means the chemical reaction to corrode them is relatively straightforward. In contrast, plastic objects are made of more complex molecules, often designed to be resistant to degradation, and these molecules are challenging for natural processes to break down.
The environmental implications of these degradation rates are significant. Plastic's longevity contributes to its accumulation in the environment, leading to widespread pollution and the ingestion of microplastics by humans and other organisms. Metal degradation, while generally faster than plastic, can release toxic metals such as mercury, cadmium, and lead, which pose risks to human health and the environment if not properly managed.
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Plastic is made of complex molecules, making it harder to break down
Plastic is a broad category of materials that are typically derived from refining petroleum, an organic material. However, the process of making plastic alters its structure significantly. This results in a complex and artificial chemical structure that is not found naturally.
The polymers that make up plastics are composed of long chains of carbon atoms, with or without the inclusion of oxygen, nitrogen, chlorine, or sulfur atoms. These polymer molecules are not soluble in water and are very large, consisting of thousands of atoms. The specific chemical structure of the polymer backbone and side chains determines the properties of the plastic.
The complexity of plastic molecules poses a challenge for biodegradation. Natural microorganisms, such as bacteria, play a crucial role in breaking down organic compounds. However, they struggle to decompose plastics due to their unfamiliar and intricate molecular structure. These microorganisms have not evolved to recognize and effectively break down plastic's carbon-carbon bonds, which are strongly bonded through covalent bonds.
While UV light, chemicals, and catalysts can be used to break down plastics, it often results in the release of toxic chemicals. Additionally, the degradation process can be slow, especially in marine environments due to the saline and cooling effects of the sea.
In comparison to metal, plastic is designed to be durable and resistant to degradation. Metal objects, on the other hand, are made of the same element, such as iron or aluminum, which makes them more susceptible to chemical reactions that cause corrosion or rust. Metals like steel are known for their tensile strength and high-temperature tolerance, making them a more durable option than plastic in certain applications.
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Metal is more corrosion-resistant than plastic
While both metal and plastic are broad categories encompassing numerous alloys and formulas, metals tend to be more corrosion-resistant than plastics. This is especially true when ventilation holes are introduced, as plastic tends to degrade faster than wire mesh or sheet metal in such cases.
The corrosion resistance of metal varies based on its alloy. For instance, regular iron or plain carbon steel typically has poor corrosion resistance and will rust quickly when exposed to chemicals. However, many stainless steel alloys exhibit exceptional corrosion resistance, even when completely submerged. Stainless steel's corrosion-resistant qualities are due to their chromium and nickel content; more of these elements result in increased resistance. Most stainless steel alloys contain at least 18% chromium, which, upon oxidation, forms a protective layer of chromium oxide. This protective layer prevents corrosion and blocks oxygen from reaching the underlying steel.
Other metals that are corrosion-resistant include aluminium, zinc, copper, brass, and bronze. Aluminium is one of the few materials that is naturally corrosion-resistant, and it is widely used in aerospace applications, automotive body panels, and saltwater-sensitive applications. Anodization, a low-cost finish, can be used to control aluminium's oxidation process and add colour to the material. Zinc, like aluminium, is highly reactive to oxygen in the presence of moisture, and it prevents the iron in steel from further oxidation. Copper oxidises over time to form a green patina, protecting the underlying metal from corrosion. Brass, an alloy of copper and zinc, also resists corrosion. Bronze, a mixture of copper and tin, is highly resistant to corrosion.
Although plastics excel over metals in their ability to absorb impacts without damaging parts, metals like steel make for a better long-term investment due to their superior corrosion resistance.
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Metal is more durable than plastic
Plastic is known to be durable and mouldable, but metal is a more durable material. Metal can be moulded, shaped, cut, bent, welded, and assembled in a myriad of ways, while plastic has its limitations. Metal is also more versatile and can be coated with plastic to gain the benefits of both materials.
For example, stainless steel wire baskets are a superior option for materials handling. They are more versatile, easier to clean, stronger, and absorb less water than plastic. Stainless steel is also more durable and does not emit harmful substances like plastic, which can release harmful toxins when boiling water.
Metal is also better at withstanding high temperatures. The operating range of most plastics is between -60°F and 250°F (-51°C and 121°C), while steel can withstand temperatures between -150°F and 1,600°F (-101°C and 871°C).
In addition, metal is a better long-term investment for industrial parts-washing baskets. Metals such as steel have greater tensile strength, which makes them tougher than plastic. However, this toughness can be a disadvantage when it comes to delicate parts, as steel is more likely to scratch a part than plastic.
Overall, metal is a more durable material than plastic, and in many applications, it is the preferred choice due to its versatility, strength, and temperature resistance.
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Plastic is more impact-absorbent than metal
The softness of plastics means they are more impact-absorbent than metals. This is especially true when it comes to delicate parts. For example, a steel parts basket can be coated in a thick layer of soft PVC to reduce the risk of parts getting scratched. The basket will retain its structural strength, but it will be as gentle on the parts as a plastic basket.
The impact-absorbing properties of plastics are useful in a range of applications, from industrial parts-washing baskets to phone cases. Plastic phone cases, for instance, can be made from puffy polystyrene, which will protect the phone from damage if dropped.
Plastics also have applications in safety equipment, such as helmets, and in body armor, automobile parts, and aerospace parts. LCEs, a type of foam-based plastic, are lighter than metal and display better energy absorption at higher impact speeds. They can also be reused, making them a more environmentally friendly option.
Overall, while metals have higher tensile strength, plastics are more impact-absorbent. This makes them a better choice for certain applications, such as parts cleaning baskets and safety equipment, where their softness and ability to absorb impacts without damaging parts are advantageous.
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Frequently asked questions
Metal degrades faster than plastic. Plastic takes over 400 years to break down, whereas tin and aluminum take 50-200 years.
A metallic object is made of the same element, like iron or aluminum, so the chemical reaction to corrode it is simple. Plastic is made of more complex molecules that are often specifically designed not to break down.
Both materials have negative effects on the environment. Plastic is difficult to recycle as there are multiple types that need to be separated and recycled in different ways. Tin and aluminum are much easier to recycle as they are magnetic and can be removed from waste using magnets.











































