
When choosing between a plastic or cloth suitcase, it is important to consider the different features and qualities of each material. The best suitcase depends on the specific needs and preferences of the traveller, including factors such as durability, weight, flexibility, price, and design. Both plastic and cloth suitcases offer a range of options to cater to different requirements.
| Characteristics | Values |
|---|---|
| Plastic Suitcase Materials | Polypropylene, Polycarbonate, ABS, Aluminium |
| Plastic Suitcase Properties | Lightweight, strong, rigid, temperature-resistant, scratch-resistant, flexible, impact-resistant |
| Cloth Suitcase Materials | Nylon, Polyester, Canvas, Oxford Cloth |
| Cloth Suitcase Properties | Lightweight, flexible, durable, water-repellent, abrasion-resistant, temperature-resistant |
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What You'll Learn

Suitcase materials: Polypropylene vs Polycarbonate vs ABS
When it comes to choosing the right suitcase, the material it is made of is a key consideration. Hardside luggage offers maximum protection for suitcase contents and can withstand rough baggage handling. However, it can be more difficult to fit into crowded overhead compartments due to its rigidity. On the other hand, softside luggage is made from flexible materials like nylon, polyester, or canvas, making it easier to stow as carry-on. But it may not offer the same level of protection as hardside luggage. Within hardside luggage, polycarbonate, polypropylene, and ABS are the three main materials to choose from, each with its own advantages and disadvantages.
Polycarbonate is an extremely tough polyester compound used to make over 40% of hard-side luggage. It offers lightness and strength, making it a popular choice for travellers. While polycarbonate suitcases are flexible and highly resistant to cracks, they tend to be heavier than polypropylene and ABS suitcases. Additionally, polycarbonate suitcases may cost more but provide more rigid protection.
Polypropylene is considered one of the strongest materials for suitcases. It is stable due to its rigidity and does not allow moisture or damage to transported items. It is also lightweight and offers a great balance between performance and price. However, polypropylene is less temperature-resistant than polycarbonate and more prone to surface scratches. CURV, a high-tech material made from woven polypropylene fibres, is even more flexible and durable, but it comes at a higher price.
ABS (Acrylonitrile Butadiene Styrene) is a hard plastic known for its good surface hardness and impact resistance. It offers a solid balance between price and performance, making it a popular choice for budget-conscious travellers. However, ABS suitcases tend to be heavier and less flexible, increasing the risk of cracks and damage during air travel or rough handling. Overall, ABS is suggested for infrequent travel if durability is a priority.
In conclusion, the choice between polycarbonate, polypropylene, and ABS suitcases depends on various factors, including durability, weight, flexibility, temperature resistance, and price. Polycarbonate offers the most durability but is heavier, while polypropylene provides a lightweight option with medium durability. ABS strikes a balance between performance and price but may not be as durable or flexible as the other two options. It is important to consider your travel needs and priorities when selecting the right suitcase material.
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Suitability of plastic suitcases for air travel
When choosing a suitcase for air travel, it is important to consider the material it is made of. While plastic suitcases offer durability and strength, their suitability for air travel depends on various factors, including weight restrictions, flexibility, and impact resistance.
Plastic suitcases are typically made from materials such as polypropylene, polycarbonate, or ABS (Acrylonitrile Butadiene Styrene). Polypropylene is known for its lightweight and strong properties, making it a great balance between performance and price. It is stable due to its rigidity and can protect transported items from moisture and shock. Polycarbonate is also valued for its lightness and strength, as well as its flexibility, which helps absorb shocks without cracking. This makes it a top-quality material for suitcases, especially for frequent travellers. However, polycarbonate is more expensive than other plastics.
ABS plastic is a popular choice for budget-conscious travellers as it offers a good balance between price and performance. It is known for its surface hardness and impact resistance. However, ABS suitcases tend to be heavier than those made of polycarbonate or polypropylene, and they are less flexible, increasing the risk of damage during air travel. Another factor to consider is that aluminium suitcases, while offering exceptional strength and durability, are also heavier than plastic alternatives, making them less practical for air travel with strict weight limits.
For travellers seeking the most advanced suitcase materials, CURV is an option known for its exceptional lightness and high impact resistance. It is made from thin, woven polypropylene fibres fused under heat and pressure, resulting in a flexible and durable shell. CURV suitcases are among the lightest in the world and perform well in extreme temperatures. However, they come at a higher price due to the complex manufacturing process.
Ultimately, the suitability of a plastic suitcase for air travel depends on the specific material it is made of and the traveller's budget, weight restrictions, and desired level of durability and flexibility. While some plastics like polycarbonate and CURV offer excellent impact resistance and flexibility, others like ABS may be more prone to damage during air travel due to their weight and rigidity.
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Soft-shell suitcases: nylon vs polyester
When it comes to soft-shell suitcases, you'll usually be choosing between nylon and polyester. Both materials are lightweight and flexible, but nylon is the more durable and long-lasting of the two. It is also more water-repellent, but this increased performance comes at a higher price.
Nylon suitcases resist tears and abrasion better than polyester. They also tend to have a lower Denier range than polyester, but are stronger. Ballistic nylon is a thicker, heavier thread that is used to make some soft-shell suitcases, and is the most durable fabric used in their construction. The Samsonite Airea is an excellent example of a premium nylon bag, and is one of the lightest suitcases in the world. Its use of nylon gives it a sleek, elegant look and contributes to its long-lasting quality.
Polyester, on the other hand, offers great value for money and is ideal for occasional travellers or those on a budget. It is the most commonly used material for soft-shell suitcases. When treated with DuraGuard® coating, polyester suitcases such as the Maxlite® 5 21" Carry-On Spinner are water and scuff resistant. Oxford cloth is a polyester woven in a slightly different pattern, sometimes used for soft-side luggage. Polyester bags typically have Deniers scores of 600D to 900D, with higher scores indicating stronger fabrics made from thicker threads.
While soft-shell suitcases are generally durable, some sources suggest that they are more likely to tear or get caught than hard-shell suitcases. They are also more likely to collect dirt, so opting for a darker colour can help to hide this.
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Hard-shell suitcases: Aluminium vs plastic
Aluminium is a premium material used in hard-shell suitcases, known for its exceptional strength and long-lasting durability. It offers excellent protection, forming a rigid barrier against pressure and impact. The sleek metal surface is highly scratch-resistant and retains its appearance for years. Aluminium is considerably more durable than most polycarbonate hard-sided luggage. However, aluminium suitcases are noticeably heavier than plastic alternatives, making them less practical for air travel with strict weight limits. Their reduced flexibility also means they can dent or crack more easily under force.
Polycarbonate is a popular choice for hard-shell suitcases due to its lightness and strength. It is also known for its excellent performance in operation. However, polycarbonate is more prone to scratches than aluminium. Polycarbonate suitcases may also be more susceptible to dents and scuffs than aluminium ones.
ABS (acrylonitrile butadiene styrene) is another option for hard-shell suitcases. It is a hard plastic known for its good surface hardness and impact resistance. ABS suitcases offer a solid balance between price and performance, making them a cost-effective option for travellers seeking basic durability at an affordable price. However, ABS is less flexible than polycarbonate or polypropylene, making it more prone to cracks and damage during air travel. ABS suitcases also tend to be heavier than suitcases made of other materials.
Polypropylene is a lightweight and strong material used in hard-shell suitcases. It strikes a great balance between performance and price. Polypropylene is known for its impact absorption and rigidity, making it a good choice for protecting fragile items during transport. However, polypropylene is less temperature-resistant than polycarbonate and more prone to surface scratches.
CURV is one of the most advanced materials on the market for hard-shell suitcases. It is made from thin, woven polypropylene fibres fused under heat and pressure into an ultra-strong yet flexible shell. CURV suitcases are among the lightest in the world and offer excellent durability and impact resistance. They also perform well in extreme temperatures, maintaining their toughness even in freezing conditions. However, CURV suitcases come at a higher price due to their complex manufacturing process.
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Suitcase compression systems
When choosing a suitcase, it is important to consider the material. While plastic and cloth suitcases have their advantages and disadvantages, the choice ultimately depends on your personal preferences and the purpose of your trip. Plastic suitcases, made from materials like polypropylene, polycarbonate, or ABS, offer durability and strength. Polypropylene is lightweight, strong, and moisture-resistant, while ABS is a more affordable option known for its hardness and impact resistance. On the other hand, cloth suitcases made from materials like nylon or polyester offer flexibility, lightweight construction, and water repellency.
If you prioritise durability and strength, a plastic suitcase might be the better option. Polycarbonate suitcases, for example, are known for their lightness and strength. They are impact-resistant and perform well in drop tests, making them a good choice for protecting your belongings. Additionally, polycarbonate is more flexible than ABS, which can be prone to cracks and breakage. However, ABS suitcases are usually more affordable and still offer good impact resistance.
For those who prefer a softer and more flexible suitcase, cloth suitcases are ideal. Nylon is an exceptionally durable and long-lasting material used in high-quality soft-shell suitcases. It is naturally more water-repellent than polyester, another common material for soft-shell suitcases. Polyester offers great value for money and is perfect for occasional travellers or those on a budget. It is lightweight and flexible, making it a convenient choice for those who want to maximise space without compromising weight.
Ultimately, the decision between a plastic or cloth suitcase depends on your specific needs and budget. Consider factors such as durability, weight, flexibility, and water resistance when making your choice. Additionally, utilising suitcase compression systems, such as packing cubes, can further enhance your packing experience by maximising space and keeping your belongings organised during your travels.
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Frequently asked questions
Cloth suitcases are typically lightweight, flexible, and durable. They are also easier to store as carry-on luggage as they can be compressed to fit into small spaces.
Plastic suitcases offer maximum protection for their contents and can withstand rough baggage handling. They are also waterproof and simple to maintain.
Soft-shell cloth suitcases are usually made from nylon, polyester, or canvas. Nylon is the most durable and water-repellent, but also the most expensive. Polyester is lightweight, flexible, and offers great value for money. Canvas is an organic material, but it is less weatherproof and heavier than nylon or polyester.
Hard-shell plastic suitcases are often made from polypropylene, polycarbonate, or ABS. Polypropylene is lightweight, strong, and affordable. Polycarbonate is light and strong, and performs well in relation to operation. ABS is a popular budget option that balances price and performance, but it is less flexible and more prone to damage.
The best suitcase for you depends on your individual needs. If you require a reliable suitcase with a strong frame, then a plastic suitcase might be best. If you prioritise lightness and the ability to wash your suitcase, then a cloth suitcase might be preferable.










































