
The Ford Excursion is a mass-produced SUV with four full-length passenger doors. Its rear doors are made of plastic or fibreglass, making them light and strong. The rear doors of the Excursion are different from those of the Suburban, which rusted through at the bottom. The Excursion's plastic rear doors are hollow, making them great for storing tools and other items. They can also be customised with speakers. However, some users have reported issues with the locks on the rear doors, which may be a common problem.
| Characteristics | Values |
|---|---|
| Make | Ford |
| Model | Excursion |
| Year | 1999-2005 |
| Body type | SUV |
| Door material | Plastic/Fiberglass |
| Door type | Barn doors |
| Door function | Easy access to the vehicle's interior |
| Door storage | Possible with aftermarket modifications |
| Lock issues | Common in early 2000s models |
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What You'll Learn

Plastic rear doors may be lighter and more durable than metal doors
The plastic rear doors on the Excursion also offer some unique features not mentioned in the owner's manual. For example, the barn door opening is limited by a black plastic arm that fits over a metal pin. This design allows for almost 180 degrees of door opening, which can be useful for accommodating longer loads.
In addition to their functionality, the Excursion's plastic rear doors can also be customised to suit the owner's needs. Some owners have chosen to cut out spaces in the doors for subwoofers or speakers, while others have explored using the empty space for storage.
While the plastic rear doors offer some advantages in terms of weight and durability, there have been some reported issues with the locks on these doors. Multiple owners have experienced broken locks on the rear hatch and barn doors, requiring various repairs and workarounds to address the issue.
Overall, the plastic rear doors on the Excursion offer a combination of lightness, durability, and customisability. While there have been some reported issues with locks, the doors themselves have proven to be strong and functional, with unique features that enhance the vehicle's utility.
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$10.49

Plastic doors can be designed to open almost 180 degrees
The Ford Excursion is a large SUV with plastic rear doors. These plastic doors can be designed to open almost 180 degrees from being fully closed. This is achieved by bending back a metal clip and lifting a black plastic arm off a metal pin. This feature allows for the accommodation of loads that are too long to fit in the Excursion with the rear doors closed.
The plastic rear doors of the Ford Excursion offer several advantages. Firstly, they are lightweight, making them easier to open and close compared to heavier metal doors. This can be particularly beneficial for individuals with limited strength or mobility. Additionally, the plastic construction helps to prevent rusting, a common issue with metal doors.
The design of the Ford Excursion's plastic rear doors also provides versatility in terms of storage and customization. The hollow structure of the doors can be utilized as storage space for various items, such as tools or recovery straps. Some owners have even cut out sections of the doors to mount speakers, enhancing their acoustic experience.
While the plastic construction offers benefits, there have been some reported issues with the rear doors of the Ford Excursion. Locking mechanisms on the rear hatch and barn doors have been known to malfunction, leading to security concerns and theft. Additionally, there have been challenges with rattling noises from the plastic doors, which some owners have tried to address by making modifications.
Despite these challenges, the Ford Excursion's plastic rear doors offer unique functionality and customization options. The ability to open the doors almost 180 degrees provides exceptional flexibility for accommodating oversized cargo. This feature, combined with the lightweight and rust-resistant properties of plastic, makes the Ford Excursion a distinctive and practical choice for many individuals and their transportation needs.
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Plastic rear doors can be customised with speakers
Plastic rear doors are a great option for car owners who want to customise their vehicles with speakers. While some car enthusiasts opt for cutting out sub holes and mounting speakers directly onto the doors, others choose to install speaker mounting adapters. These adapters are designed to fit standard-sized speakers and can be trimmed to accommodate larger diameters.
One advantage of plastic rear doors is their lightweight construction, making them ideal for housing speakers without adding excessive weight to the vehicle. Additionally, the hollow design of these doors creates a natural enclosure for the speakers, enhancing the sound quality. Car owners can further optimise the acoustic performance by sound deadening the doors and sealing them to minimise sound leakage.
When installing speakers in plastic rear doors, it is essential to consider the weight capacity of the doors themselves. While plastic is a strong and durable material, it is crucial to ensure that the doors can safely support the weight of the speakers and any additional components. Proper installation techniques and the use of suitable mounting hardware are also critical for ensuring the safety and longevity of the setup.
To achieve optimal sound quality, car owners can experiment with different speaker configurations. For example, combining midbass drivers with midrange speakers or utilising larger speakers in the front doors while disconnecting the rears can create a more immersive listening experience. It is also worth noting that sound deadening materials, such as door seals and insulation, can significantly enhance the overall audio performance.
Customising plastic rear doors with speakers offers both functionality and personalisation. Car owners can enjoy an enhanced audio experience while adding a unique touch to their vehicles. With the right combination of speakers, enclosures, and sound optimisation techniques, plastic rear doors can deliver exceptional sound quality that meets the preferences of the car owner.
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Plastic rear doors may be more prone to rattling
In some cases, the rattling noise may be caused by the speaker system in the car. When the speaker plays a certain frequency, it can cause the plastic door panel to vibrate and rattle. This can be a challenge to address, as simply pushing or pulling on the door panel may not solve the issue. The use of materials such as thick felt pads or packaging foam between the door and the panel may provide a temporary solution, but the rattling may persist or reappear over time.
Another potential cause of rattling in plastic rear doors could be the door lock mechanism. The constant movement of the mechanism can lead to loosening, resulting in a rattling noise. Addressing this issue may require creative solutions, such as placing a soft piece of velcro or similar material in the affected area to reduce the noise.
Additionally, the window mechanism in the rear doors can also contribute to rattling. Even if the window itself is not the direct cause, the associated components can create a rattling sound. This can be a challenging issue to troubleshoot, as the source of the noise may not be immediately apparent, and it may require a thorough inspection of various linkages and components.
While plastic rear doors offer benefits such as lightweight construction and resistance to rust, the trade-off may be an increased propensity for rattling. Car owners can explore various remedies, including sound deadening materials, felt pads, foam, and creative DIY solutions, to mitigate the rattling issue and improve their driving experience.
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Plastic rear doors may be more susceptible to scratches and breakage
While plastic rear doors offer benefits such as lightness and customisability, they may be more prone to scratches and breakage than doors made of other materials. Plastic is a softer material and can be more easily damaged by impacts or sharp objects. This is especially true for vehicles that are often used for outdoor activities or are frequently loaded with cargo.
One way to mitigate the potential for scratches and breakage is to ensure that the plastic rear doors are properly secured. For example, some users have found that clamping a small vice grip pliers on the black plastic arm that limits the door opening can provide additional security.
It is also worth noting that while plastic rear doors may be more susceptible to scratches and breakage, they can often be easily replaced. Replacement parts are readily available, ensuring that any damage can be quickly and conveniently rectified.
Overall, while plastic rear doors may require more careful handling to prevent scratches and breakage, they offer a range of benefits that may outweigh this potential drawback.
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Frequently asked questions
The rear doors of the Ford Excursion are made of plastic or fibreglass. This makes them lightweight and rust-resistant.
Yes, in addition to being lightweight and rust-resistant, the plastic construction of the rear doors allows for greater customisation and aftermarket modifications.
Some owners have reported issues with the locks on the rear barn doors and hatch, with some reports of theft due to faulty locks.
Yes, replacement doors for the Ford Excursion are available from companies like CARiD, which offers doors from brands like Replace and GoodMark. These doors are designed to match the original dimensions.
Yes, the rear doors of the Excursion have a unique design with forward-tilted C-pillars instead of the rectangular design found on pickup trucks. They also have a three-way layout similar to the 1992-2005 Chevrolet Astro.










































