
The evolution of football helmets has been driven by the need to protect players from head injuries and concussions. The earliest football helmets, which emerged in the late 19th century, resembled padded aviator caps made of soft leather with light padding. Over time, helmets evolved into harder leather designs with more padding and ear holes, but they still lacked adequate protection. In 1939, John T. Riddell of the Riddell Company in Chicago introduced the first plastic helmet, which offered improved strength, impact absorption, and included a chin strap and face mask. Despite a brief setback due to plastic shortages during World War II, plastic helmets were re-introduced in the NFL, and by the 1940s, they became the standard for protection. Today, football helmets are highly engineered, incorporating polycarbonate shells, advanced padding systems, and various face mask designs to enhance safety and performance. The evolution of the football helmet continues as manufacturers strive to further reduce the risk of concussions and other head injuries.
| Characteristics | Values |
|---|---|
| Year of switch | 1939 |
| Reason for switch | Plastic helmets were safer than leather helmets |
| Plastic helmet features | Face masks, chinstraps, improved strength |
| Plastic helmet manufacturer | The Riddell Company of Chicago |
| Plastic helmet material | Hard plastic shell, thick padding on the inside |
| Plastic helmet reintroduction | 1940s |
| Plastic helmet improvements | Polycarbonate shell, inflatable layer, radio transmitter, visor, embedded sensors |
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What You'll Learn

Plastic helmets were safer than leather ones
Plastic helmets were introduced in 1939 by the Riddell Company of Chicago, and they believed it was a safer option than the leather helmets used on the field. Leather helmets were used in football from the 1920s until the 1940s. They had some padding on the inside, but they lacked face masks, and as a result, injuries were common. Plastic helmets, on the other hand, were manufactured with face masks, chinstraps, and improved strength. The plastic frame could hold its shape upon collision and included more padding and cushioning for safety.
The introduction of plastic helmets marked a significant step forward in player safety. The plastic material allowed for a more rigid structure that could better withstand impacts and reduce the risk of head injuries. This was a crucial advancement, as football is a high-impact sport with frequent collisions and tackles. The improved structural integrity of plastic helmets meant that they could absorb and distribute impact forces more effectively than leather helmets, which tended to deform or collapse upon impact, offering less protection to the wearer.
The adoption of plastic helmets also paved the way for further innovations in safety features. The plastic shell provided a more suitable substrate for attaching additional protective elements, such as improved padding and more advanced face masks. For example, in the early 1970s, air pockets were incorporated into the design, providing an additional layer of protection and enhancing impact absorption. This evolution of safety features demonstrates the ongoing commitment to improving player safety and reducing the risk of head injuries in football.
Moreover, plastic helmets offered a more customisable platform for personalisation and team identity. With the introduction of plastic helmets, teams began adding distinctive colours, logos, and emblems, transforming the helmet from a purely protective item to a symbol of unity, spirit, and pride. This evolution in helmet design not only enhanced player protection but also fostered a stronger sense of team camaraderie and fan engagement. The customisation of helmets with team insignia further intensified the passion and excitement associated with the sport, enriching the overall football experience for players, fans, and spectators alike.
In conclusion, the switch from leather to plastic helmets in football was a pivotal step towards enhancing player safety. Plastic helmets provided a more robust structure, improved impact absorption, and facilitated the integration of advanced safety features. This evolution in helmet design not only reduced injuries but also laid the groundwork for future innovations in player protection. Additionally, the customisability of plastic helmets fostered a stronger sense of team identity and fan engagement, further enriching the sport's culture and appeal.
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Plastic helmets were hard to obtain during WWII
The history of football helmets has seen many changes since their inception in the late 19th century. The first football helmet was made of moleskin and debuted at the 1893 Army-Navy Game by Admiral Joseph Mason Reeve, who sought to protect himself from further head injuries. Over the next few decades, football helmets evolved from soft leather to hard leather with increased padding and ventilation.
In 1939, the NCAA mandated that all players wear helmets in games, and that same year, the first plastic helmet was introduced by John T. Riddell of the Riddell Company in Chicago. These plastic helmets were believed to be safer than their leather counterparts, as they could hold their shape upon collision and included more padding and cushion.
However, during World War II, plastic helmets became difficult to obtain due to a plastic shortage. This shortage impacted the availability of plastic helmets for football players, and it wasn't until 1943 that the NFL required their use. Despite the challenges of the war years, plastic helmets resumed full production after the war ended.
The post-war period saw continued improvements to the design and safety of football helmets. To address the issue of shattering plastic, the formulation was corrected, and plastic helmets were reintroduced in the NFL. Padding was added to the plastic helmets a year later, further enhancing the safety of players.
The evolution of football helmets continued in the following decades, with the addition of face masks, improved padding, and the use of lighter and more durable plastics. Today, football helmets are highly engineered pieces of equipment, with multiple layers of protection, ventilation, and customization options.
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Plastic helmets were banned due to shattering
Plastic helmets were introduced in 1939 by John T. Riddell of Chicago, who believed that they were safer than leather helmets. The plastic frame was able to hold its shape upon collision and included more padding and cushion for safety. Plastic helmets also included a plastic face mask, protecting the entire head.
However, during World War II, plastic helmets were difficult to obtain due to a plastic shortage. After the war, full production of plastic helmets resumed, but the material was found to have shortcomings. The plastic helmets were prone to shattering into pieces due to problems with the plastic compound. As a result of this faulty plastic, the NFL banned the helmets.
Within a year, the defect in the plastic formulation was corrected, and the plastic helmet was reintroduced into professional football. Padding was added to the plastic helmet a year later. In the 1970s, air pockets were added to the inside of the helmet structure, providing another layer of protection. In the 1980s, a much lighter and more durable plastic, polycarbonate, became the primary shell material used in the production of football helmets.
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Plastic helmets were re-introduced with padding
Plastic helmets were introduced in 1939 by John T. Riddell of Chicago, who believed they were safer than leather helmets. They featured a plastic face mask and more padding and cushioning for safety. However, during World War II, there was a plastic shortage, and the helmets were found to shatter into pieces due to faulty plastic formulation. This led to the NFL banning plastic helmets.
After the war, full production of plastic helmets resumed, and the defect in the plastic formulation was corrected. Plastic helmets were re-introduced in the NFL, and in 1949, the NFL officially adopted the plastic helmet, ending the leather helmet era.
In 1948, Los Angeles Rams halfback Fred Gehrke painted horns on either side of his helmet, making the Rams the first professional team with a helmet emblem. By the 1950s, almost every team in America had added distinctive colours or an emblem to their helmets.
In 1955, a single face bar was added to the plastic helmets, followed by the invention of the face mask. However, this led to an increase in head-on tackling, with the helmet becoming a weapon. To address this, manufacturers in the 1960s and 1970s developed thick foam padding for the inside of the helmets, with the first padded plastic helmet introduced in 1955.
Today, football helmets have evolved into highly engineered pieces of equipment, with a focus on improving safety and protecting players from concussions and other head injuries.
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Plastic helmets evolved with polycarbonate shells
The evolution of football helmets has been driven by the need to improve player safety. Plastic helmets were introduced in 1939 by the Riddell Company of Chicago, offering better protection than the previous leather designs. However, these early plastic helmets had their limitations, particularly with the plastic formulation leading to shattering issues.
In the 1970s, helmet designers began adding air pockets to the inside of the helmet structure, providing an additional safety layer. Around the same time, stainless steel facemasks were introduced, enhancing both protection and the aesthetic appeal of the helmets.
By the 1980s, polycarbonate emerged as a superior material for football helmet shells. Polycarbonate is a type of plastic that is lighter, more flexible, and softer than traditional hard plastics. This material offered improved impact strength, making it ideal for protecting players' heads from hard hits and concussions.
Polycarbonate shells possess twice the impact strength of ABS, the commonly used engineering plastic. This high impact strength is crucial for football helmets to withstand the forces of collisions during the game. Additionally, polycarbonate's flexibility enables it to absorb impacts better, especially at lower speeds.
While polycarbonate helmets are generally safe, there have been concerns about their performance in certain impact scenarios. In one incident, a rider's polycarbonate helmet shattered after multiple impacts, underscoring the need for ongoing improvements in helmet technology.
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Frequently asked questions
Plastic helmets were safer than leather helmets, which provided little protection and lacked face masks. Plastic helmets were also able to hold their shape when collisions occurred and included more padding and cushion for safety.
The first plastic helmet was manufactured in 1939 by the Riddell Company of Chicago.
The NFL declared that all players must wear helmets in 1943, but this was a leather helmet requirement. The NFL did not adopt plastic helmets until 1949.
Before plastic helmets, football helmets were made of leather with some padding on the inside. They lacked face masks, so injuries were still common. The earliest football helmets looked more like padded aviator caps.
Over the years, football helmets have undergone various improvements and advancements. In the 1970s, air pockets were added to the inside of the structure for better impact absorption. Stainless steel facemasks were introduced in 1977, and polycarbonate became the primary shell material in the 1980s. Today, helmets continue to evolve with technologies like embedded sensors and concussion-reducing designs.











































