
Selective Laser Sintering (SLS) is a 3D printing technology that uses a high-powered laser to fuse small particles of polymer powder into solid, three-dimensional objects. While SLS can be used with materials like PAEK, PP, and TPE, nylon is the most common material used for SLS. Nylon is a highly capable engineering thermoplastic that is ideal for complex assemblies and durable parts. It is strong, stiff, sturdy, and resistant to UV light, heat, moisture, solvents, temperature, and water. Nylon is also biocompatible and safe to use in many contexts, making it suitable for a range of functional applications, from engineering consumer products to healthcare.
| Characteristics | Values |
|---|---|
| Common material for SLS | Nylon |
| Nylon type | PA 850 Black, PA 650, PA 12, PA 11, Nylon 12 GF, Nylon 11 CF, Nylon 66, Nylon 6 |
| Nylon properties | Strong, stiff, sturdy, durable, impact-resistant, biocompatible, safe, resistant to UV, light, heat, moisture, solvents, temperature, water, chemical resistance, high ductility, high-performance, dimensional accuracy, versatility, good tensile strength, flexibility, ductile, refresh rate of 50%, good part detail, low water absorption, smooth surface finish, high elongation break threshold |
| Other materials used in SLS | Polypropylene (PP), TPU, PAEKs, TPE |
| Nylon applications | Complex assemblies, durable parts, functional prototypes, end-use parts, engineering consumer products, healthcare, 3D printing, toothbrushes, guitar strings, cable ties, textiles, sportswear, fishing lines, ropes, fasteners, flak jackets, frying pans, fuel lines, catheters, tennis shoes, electrical connectors, orthotics, prosthetics |
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What You'll Learn
- Nylon's versatility and durability make it ideal for SLS 3D printing
- Nylon is a cost-effective raw material for SLS
- Nylon is resistant to UV light, heat, moisture, solvents, temperature and water
- Nylon is biocompatible and safe for use in many contexts
- Nylon is used in SLS to create complex and intricate parts

Nylon's versatility and durability make it ideal for SLS 3D printing
Nylon is a highly versatile and durable thermoplastic polymer, making it ideal for Selective Laser Sintering (SLS) 3D printing. It is a common material produced in large quantities for industrial purposes, making it one of the least expensive raw materials for additive manufacturing.
Nylon is used in SLS 3D printing to create complex, durable parts with excellent mechanical properties. It is ideal for functional applications, from engineering consumer products to healthcare. Its versatility enables compatibility with multiple traditional fabrication processes and additive manufacturing processes such as FDM, MJF, and SLS.
Nylon is resistant to UV light, heat, moisture, solvents, temperature, and water. It is also biocompatible and non-sensitizing, making it safe for wear and use in various contexts. The ability of nylon to withstand repeated wear and tear further highlights its durability.
SLS 3D printing uses a high-powered laser to selectively ''sinter' nylon powder, allowing for the fabrication of complex and intricate parts from nylon powder rapidly. The laser achieves a greater range of motion and scale than other technologies, enabling a new range of design possibilities.
While nylon is the primary material used in SLS 3D printing, other materials such as PAEKs, PP, TPE, and TPU are also compatible with this process. The specific material selection depends on the printer model and the intended application.
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Nylon is a cost-effective raw material for SLS
Nylon is a cost-effective raw material for Selective Laser Sintering (SLS) 3D printing. Nylon is a common thermoplastic produced in large quantities for industrial purposes, making it one of the least expensive raw materials for additive manufacturing. It is the same thermoplastic used in fasteners, flak jackets, frying pans, and thousands of other everyday items.
Nylon is also a cost-effective material for SLS because it is durable and versatile. It is ideal for complex assemblies and durable parts with high environmental stability. SLS nylon parts are strong, stiff, sturdy, and can endure repeated wear and tear. They are also resistant to UV light, heat, moisture, solvents, temperature, and water. This makes nylon parts suitable for a range of functional applications, from engineering consumer products to healthcare.
The durability of nylon parts means they can endure demanding manufacturing conditions and have a longer lifespan, reducing the need for frequent replacements. This contributes to the cost-effectiveness of nylon as a raw material for SLS. Additionally, nylon's versatility allows for easy blending to form composites, enhancing their performance parameters. This is particularly advantageous in industries such as automotive manufacturing.
Nylon's versatility also extends to its ability to be used in various grades and strains, such as Nylon 11, Nylon 12, and glass-filled variants. These different types of nylon materials cater to diverse application requirements, making nylon a versatile and cost-effective choice for SLS. For example, Nylon 11 is ideal for parts that require higher ductility, impact resistance, and the ability to withstand wear and tear, while Nylon 12 offers a balance between surface quality and performance, making it suitable for small-batch manufacturing and general parts.
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Nylon is resistant to UV light, heat, moisture, solvents, temperature and water
Nylon is a highly capable engineering thermoplastic that is ideal for complex assemblies and durable parts with high environmental stability. It is one of the most commonly used thermoplastics and is produced in large quantities for industrial purposes, making it one of the least expensive raw materials for additive manufacturing.
Nylon is resistant to UV light, heat, moisture, solvents, temperature, and water. However, it is important to note that nylon is not naturally resistant to UV radiation and requires additives to improve its UV resistance. When exposed to UV radiation, nylon can experience a reduction in mechanical strength and colour changes/fading. Despite this, nylon is still a suitable material for products that are expected to have moderate exposure to UV radiation.
Nylon's heat resistance stems from its molecular structure and semi-crystalline composition, which allows it to maintain integrity under elevated temperatures. It has a high melting point, typically around 220°C (428°F), which is much higher than many standard thermoplastics. The crystalline zones in nylon's structure add rigidity and reduce deformation, making it ideal for components exposed to mechanical and thermal stress.
Nylon is hygroscopic, meaning it absorbs moisture from the surrounding air or directly from water if submerged. However, it only absorbs moisture until it reaches saturation, similar to a sponge. Nylon does not have a shelf life and can be dried even after prolonged exposure to moisture.
Nylon is also resistant to solvents and temperature changes. It is a versatile material that can be used in a range of applications, from engineering consumer products to healthcare. With its strength, toughness, and flexibility, nylon is a valuable material across industries.
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Nylon is biocompatible and safe for use in many contexts
Nylon is a highly versatile and durable thermoplastic polymer. It is a popular material for Selective Laser Sintering (SLS) 3D printing due to its excellent mechanical properties. SLS nylon parts are strong, stiff, sturdy, and durable. They are impact-resistant and can endure repeated wear and tear.
Nylon's biocompatibility and safety are due in part to its resistance to various substances and environmental factors. It is resistant to UV light, heat, moisture, solvents, temperature changes, and water. Additionally, nylon exhibits excellent chemical resistance to substances such as acids and alkaloids.
Nylon's safety and biocompatibility can also be attributed to its ability to be easily processed and customized for specific applications. For instance, nylon can be blended to form composites, enhancing its performance parameters. This is commonly done in the automotive industry. Furthermore, nylon can be easily post-processed to achieve smooth, professional surface finishes.
While nylon is the primary material used in SLS, other materials such as polypropylene (PP), TPU, and PAEK are also compatible with SLS technology. These materials offer unique properties that make them suitable for specific applications, such as skin-safe prototypes or parts requiring high stiffness and strength.
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Nylon is used in SLS to create complex and intricate parts
Selective Laser Sintering (SLS) is a 3D printing method that uses a laser to sinter nylon powder and create durable plastic parts. SLS is capable of fabricating complex and intricate parts from nylon powder rapidly. The laser achieves a greater range of motion and scale than other technologies, enabling a new range of design possibilities.
Nylon is a highly capable engineering thermoplastic for both functional prototyping and end-use production. It is ideal for complex assemblies and durable parts with high environmental stability. SLS 3D-printed nylon parts are strong, stiff, sturdy, and durable. The final parts are impact-resistant and can endure repeated wear and tear. Nylon is resistant to UV light, heat, moisture, solvents, temperature, and water. 3D-printed nylon parts can also be biocompatible and not sensitizing, which means that they are ready to wear and safe to use in many contexts.
Nylon is the most common polymer used for SLS 3D printing. Its well-balanced material properties make it a great choice for many applications. Nylon is also one of the least expensive raw materials for additive manufacturing. As SLS 3D printing doesn’t require support structures and allows for printing with recycled powder, the process produces minimal waste.
There are two main types of nylon used in SLS: PA11 and PA12. PA11 is a bioplastic created using materials derived from different vegetable oils. It has excellent impact resistance due to its elasticity, although it has less heat resistance than other polyamides. PA11 is widely used for functional, mechanical parts with moving parts and is especially popular in the automotive sector for creating interior parts for cars. PA12 is derived from petroleum sources and is better suited for permanent fixtures, casings, and enclosures. It offers a balance between surface quality and performance and is suitable for small-batch manufacturing and general parts.
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Frequently asked questions
Nylon is not the only plastic that can be used for SLS, but it is the most common material for SLS due to its versatility, durability, and excellent mechanical properties. Other plastics that can be used for SLS include polypropylene (PP), PAEKs, TPE, and TPU.
Nylon is a highly capable engineering thermoplastic that is ideal for complex assemblies and durable parts. It is strong, stiff, sturdy, and impact-resistant. Nylon is also resistant to UV light, heat, moisture, solvents, temperature, and water.
The most common types of nylon used in SLS are Nylon 11 (PA 11) and Nylon 12 (PA 12). Nylon 11 is ductile, strong, and flexible, making it ideal for parts that require durability and impact resistance. Nylon 12 is known for its high performance, dimensional accuracy, and versatility.
Nylon is used in SLS for both functional prototyping and end-use production. It is suitable for a range of applications, including engineering consumer products, healthcare, and automotive industries.
The SLS process uses a high-powered laser to selectively fuse or sinter nylon powder into a solid, three-dimensional object. This allows for the fabrication of complex and intricate parts from nylon powder rapidly, with excellent freedom of design.











































